
- Step 1: Identify the Boat Finish. ...
- Step 2: Surface Preparation. ...
- Step 3: Tape Off the Area. ...
- Step 4: Apply Filler. ...
- Step 5: Color Match the Gelcoat. ...
- Step 6: Mix in the Catalyst. ...
- Step 7: Apply the Gelcoat. ...
- Step 8: Sand, Buff, and Polish.
How to restore the gelcoat on a boat?
Some Other Tips for Restoring and Maintaining Your Boat’s Gel Coat
- Let the Non-Skid areas alone. Besides those who were strongly affected by their boat’s ugliness, many people accept molds on their non-skid.
- Don’t forget to treat the less significant parts as well. ...
- For gelcoat maintenance. ...
- Know the limit of your gelcoat. ...
How do I restore the chalky gelcoat on my Boat?
- The best wax to use for restoring your gelcoat is marine wax. It's specifically designed for use on boats and it's waterproof. ...
- Use a cloth if you're applying the wax by hand.
- Use a foam pad if you're applying the wax with a buffer.
How to apply gelcoat to a boat?
- Stop applying gelcoat in clear light from the sun.
- Carefully pick your day and watch the weather. At temperatures below 60 degrees F and above 80 degrees F, never apply gelcoat.
- Allow ventilation to occur. ...
- Remove all attachments: cleats, seals, and cords. ...
- Duct tape around portholes, and everything in contact with the gelcoat you do not like.
How to repair damaged gelcoat?
- Latex gloves
- Respirator
- Mixing cups and sticks
- Plastic spreader
- Dremel tool with a burr-type bit
- Masking tape
- Acetone
- Plastic sheet
- Waterproof abrasive paper with various grits (180 to 400)
- Paper towels

Can you gelcoat over existing gelcoat?
If the surface is already covered with gelcoat, or if the surface is a fiberglass, or polyester resin, then applying gelcoat will be a snap. If the surface is paint, then the paint would have to be removed before applying the gelcoat.
Can you put new gelcoat over old?
Can You Spray Gelcoat Over Gelcoat? The short answer's yes. But first, make sure the surface is free from dirt and debris. Using the window frame analogy again, you wouldn't apply new paint over old paint without preparing the surface.
How do you restore faded gelcoat on a boat?
To help to restore the color, shine and appearance of your boat, choose a gelcoat restorer. Gelcoat restorers are suitable for fiberglass (GRP) gelcoats and can help to give long lasting effects, wetting the pigment to restore a strong and vibrant color and shine.
How much does it cost to restore gelcoat on a boat?
So, if you are getting professional, they might charge you around $300 to $500 per foot for the entire process. One-third of the cost is for the materials, and the rest two-third is the labor cost. As an example, with a 16-foot craft, prepare to spend around $8000 on re-gel coating.
How hard is it to re gelcoat a boat?
Boat re-Gelcoat is a demanding procedure but is the best way to freshen up the boat's look and extend its life. There are two options to finish this job, depending on the boat size. If you have a small boat, you can tackle this challenge yourself, but it is better to leave it to the professionals if your boat is large.
How do you redo gel coat?
How to Restore Gelcoat on a BoatStep 1: Identify the Boat Finish. ... Step 2: Surface Preparation. ... Step 3: Tape Off the Area. ... Step 4: Apply Filler. ... Step 5: Color Match the Gelcoat. ... Step 6: Mix in the Catalyst. ... Step 7: Apply the Gelcoat. ... Step 8: Sand, Buff, and Polish.
Can you pressure wash gel coat?
DON'T Pressure Wash Old Gelcoat Pressure washing gelcoat, especially a gelcoat finish that's older and worse for wear, can lead to even more chipping and more damage.
How do you get the color back on a faded boat?
Getting the Most Out of Your Fiberglass Boating Magazine recommends a heavy cutting compound in order to clean off oxidation stains and restore fiberglass to its previous luster. They also recommend cleaning with a foam pad, and then finishing everything off by buffing the fiberglass with a power buffer.
How do you wet sand a gel coat on a boat?
1:1515:44How To WET SAND and WAX a Boat | Remove OXIDATION From GelCoatYouTubeStart of suggested clipEnd of suggested clipAnd it works so I would do recommend using a little bit of dish soap it helps the sandpaper glide aMoreAnd it works so I would do recommend using a little bit of dish soap it helps the sandpaper glide a little better. Plus you can you can definitely tell when the the gel coat kind of evens.
How do I make my dull gelcoat shine?
Polishing Compounds Choose products with strong abrasives to polish out the gelcoat to a shine. An example is a rubbing compound specially formulated for fiberglass. Rub it around the surface until you achieve a smooth glassy surface by hand or preferably a rotary polisher.
How long does gel coat last on a boat?
Gel coat paint for boats can last up to two decades before needing major repair work, while marine paint will typically need one or more major repairs within ten years. However, repairing and refinishing gel coat is much more labor-intensive than with marine paint.
How do you remove oxidation from gelcoat?
The use of marine grade formulas such as Crush Liquid Compound or Riptide Liquid Compound will quickly and effectively remove oxidation from the surface exposing fresh gel coat and fiberglass.
Can you recoat Flowcoat?
Well-known member. As stated above the wax sits on the top . it is perfectly normal to recoat by light sanding and wipe to build up layers.
Can I paint over old gelcoat?
If the gelcoat is in good condition with no major cracking or crazing, the job is relatively straightforward—clean and prepare the surface, apply an epoxy primer, sand the primer, remove the sanding residue and then apply the topcoat. So, the gelcoat on your boat is looking chalky and faded.
How long do you wait between coats of gelcoat?
15-20 minutesApply gel coat to your part. Spraying gel coat is recommended for more accurate and consistent coverage. Apply gel coat in 4-5 layers at approximately 5 mils each, allowing 15-20 minutes between layers for a total thickness of 20-25 mils.
Can you Respray gelcoat?
You may either roll the gelcoat on, like paint or spray it on, to apply the gelcoat. A Brushable Gel coat that can be applied with a brush and does not need any other additives except MEKP is included with your Brushable Gelcoat. If you want to roll on a gelcoat, be sure to use a 1/8 “or 1⁄4” solvent-resistant nap.
How to gelcoat a boat?
Step 1 - Clean Your Boat Thoroughly. The first thing you will need to do before applying gelcoat on your boat is to make sure your boat is completely cleaned. If there is dirt or other grime on your boat when you put your coating of gelcoat on, it will not create a strong seal, which is important to the protection on your boat.
Why do boats need gelcoat?
Hair dryer (optional) If you own a boat, you may know that it is important to give your boat a gelcoat cover to help protect it from leaks and cracks. Fortunately, with the right tools most anyone can conduct this process, allowing you to save money from hiring a professional to do it.
What is gelcoat for fiberglass?
Gelcoat is a resin that will protect any fiberglass structure with a strong shield. This resin will help protect water from seeping in even if your boat scrapes against something causing gouges or nicks. Though the gelcoat will help prevent your boat from further damage, it is important to remember that you may still need to make repairs to ...
How to dry gelcoat after sanding?
After you have sanded down the gelcoat, you will need to allow the substance to dry. If you want to help it along, you can use a hair dryer, though this may not make things much faster. You will need to add several layers of the gelcoat to make sure you have a thick and durable surface. Make sure each coat dries between each layer.
What to use to smooth out rough surfaces on boat?
After you have made a layer of gelcoat on your boat, it is important to use a fine grain sandpaper to smooth out any rough surfaces and brush marks that may be left behind. Removing these areas will allow you to place several coats or gelcoat on your boat without having a broken seal.
Can you spray gelcoat on a boat?
If available, you can use a spray gelcoat. This method is much easier and faster to apply to the base of your boat and you will have fewer areas that will need to be sanded down. Make sure to tape of areas that you do not want to spray. The spray solution is a little less brittle and more durable.
How to clean gelcoat?
For dependable results from wax or polish, the gelcoat surface must be completely free of oil and grease. Detergents often fail to fully remove these contaminants from porous gelcoat. Wipe the entire surface with a rag soaked in MEK (preferred) or acetone, turning the rag often and replacing it when you run out of clean areas. Again, protect your skin with thick rubber gloves.
How to apply gelcoat wax?
Application instructions vary among brands, but in general you apply the wax with a cloth or foam pad using a circular motion. Let the wax dry to a haze, then buff away the excess with a soft cloth, such as an old bath towel. The remaining wax fills microscopic pitting in the gelcoat and provides a new, smooth, reflective surface.
What to use to remove gelcoat wax?
If the gelcoat is weathered so badly that polish fails to restore its shine, you will need the stronger abrasives rubbing compound contains. Wax on the surface can cause the compound to cut unevenly, so first remove all wax by "sweeping" the surface in one direction — not back and forth — with rags saturated with dewax solvent or toluene.
What is the outer surface of a fiberglass boat called?
The outer surface of a fiberglass boat is normally a special resin called gelcoat. Gelcoat has little structural value — the underlying laminates of resin-saturated glass fabric provide that — but gelcoat protects the hull and gives it its color and shine. When the gelcoat was originally sprayed into the hull mold, ...
How long does a boat wax last?
Regularly waxed gelcoat can retain its gloss for 15 years or more. The real purpose of a coat of wax is to protect, but wax also has restorative properties if the gelcoat is not too badly weathered.
Why is gelcoat chalky?
Time and exposure eventually erode the relatively soft surface of gelcoat, leaving it dull and chalky. Fortunately, the gloss usually can be restored.
How to clean mildew off fiberglass?
If mildew is present, add a cup of household bleach to your cleaning solution. Difficult stains like fish blood and waterline scum may require the direct application of a concentrated cleaner formulated for fiberglass. Rinse the clean surface thoroughly and let it dry.
What is gelcoat on boats?
Gelcoat is the protective coating that covers the fiberglass of boats and other watercraft. When you get a gouge or a scratch in the gelcoat of your fiberglass, you will have to clean it up by grinding or sanding before you can repair it. Then, you’ll need to buy a wax gelcoat repair kit that matches the color of your gelcoat ...
What to use to mix gelcoat?
Wear gloves, safety glasses, and a face mask when you mix the gelcoat. If your gelcoat repair kit doesn’t come with a mixing stick, then use a clean craft stick (like a wooden popsicle stick) to mix the gelcoat.
How long does it take for gelcoat to dry?
Let the gelcoat dry for at least 8 hours to cure. Leave the repaired area to dry overnight or for at least 8 hours. This will ensure that the gelcoat is hard enough for sanding and finishing. Touch the gelcoat to make sure it is hard before you proceed to sand it.
How to protect gelcoat from drips?
If you are working in an area where the new gelcoat could drip down, then mask off the area below it with tape as well to protect it. You can tape plastic sheets over large areas to protect them.
How to get scratches out of a car?
Sand with the direction of fine scratches starting with 80-grit sandpaper until the scratch is even with the area around it. Switch to 150-grit sandpaper and sand until the scratched area is evenly smooth, then switch to 240-grit sandpaper and sand it until the texture becomes even smoother and the damage is blended in to the area around it.
How to make gelcoat with peanut butter?
Pour the amounts of each part recommended by the manufacturer into a plastic or paper disposable cup. Stir it with a mixing stick for at least 1 full minute or until it is about the consistency of peanut butter. Wear gloves, safety glasses, and a face mask when you mix the gelcoat.
How to fix a spot on a car?
1. Purchase a wax gelcoat repair kit that matches the color of the damaged spot. Gelcoat repair kits come with 2 parts that you mix together right before applying it to the damaged area. Try to match the color as closely as possible or get a kit that has different pigments you can add while mixing to change the color.
How to clean gelcoat?
Clean the gelcoat to prepare the surface. Make sure that there are no residues of oil, wax, dirt, etc. Now scrub the surface with the soap water, and don’t forget to rinse the soap residue. If the water does not separate while flowing down the surface, that means you’ve cleaned the surface correctly.
How long does gelcoat last on a boat?
A regularly waxed gelcoat can last for up to 15 years on the boat. This figure can vary based on how well you take care of your boat’s hull. If you’re having trouble deciding whether to re-gelcoat or paint the hull, here’s a fantastic guide for you (and your boat). It is safe to paint the hull if the gelcoat is in good condition.
When To Re-Gelcoat The Hull?
Here are a few conditions and situations in which you should opt for the reapplication of gelcoat instead of painting your boat’s bottom.
How does a man paint a boat hull?
A man paints a boat hull using air compression.
Is gelcoat good for boat paint?
Since the bottom part of the boat is exposed to several kinds of chemical reactions taking place in the water, the gelcoat layer will give you a huge advantage. On the other hand, paint is practical and offers protection against such issues, but to a minimal extent, comparatively.
Is gelcoat better than paint?
In some cases, gelcoat proves to be better than paint and vice versa. We will now take a look at a few points in the form of an interesting debate.
Can you paint a boat hull with gelcoat?
It is safe to paint the hull if the gelcoat is in good condition. A good condition gelcoat is one, which still retains gloss and does not show white chalky powder on the surface. If the gelcoat lacks these signs, then re-gelcoat the boat’s bottom, or else I recommend painting at least.
