
Guides to Drill through Hardened Steel.
- Secure the hardened Steel. Use plastic or metal c clamps to tighten the steel. Firstly place the hardened steel on a workbench and then secure it ...
- Mark the exact spot.
- Make a dent.
- Choose the drill bit.
- Start with a smaller size bit.
Full Answer
What is the best way to drill hardened steel?
One of the best ways to drill hardened steel is to use a slow speed. Starting at a slower speed will enhance your control over the task. Besides, high speed might lead to the destruction of hardened steel or the drill bit.
How do you use a drill bit for metal?
Select the right bit for the job. High speed steel (HSS) bits will work for most kinds of metal, as will carbon steel bits coated with titanium nitride (TiN). For very hard metals, use a cobalt steel bit. 2. Secure a loose piece of metal you're drilling by clamping it to your workstation or setting it in a vice.
Can drill bits make holes in hardened steel?
Not all drill bits can indeed make holes on hardened steel. The first tool you need to consider for the task is the cobalt drill bit set series. This driller can penetrate any piece of steel with less force. Also, the Dewalt series drill bit set might be a great companion for the job.
Should I Be Afraid of drilling hardened metal?
If you can drill metal then certainly you should not fear drilling hardened steel because the same techniques apply. Read below what customers say about their experiences drilling hardened metals and then watch the videos of TTP HARD drills in action. Watch videos of hardened metal being drilled with TTP HARD cobalt drill bits.

How do you drill a hole in hardened metal?
2:223:38How to Drill Hardened Steel - Knifemaking Top Tips - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd we'll line up a blade. And we'll fire up the mill. It's running pretty fast. And line it up onMoreAnd we'll line up a blade. And we'll fire up the mill. It's running pretty fast. And line it up on that hole. Hold it loose so that you can sort of get it to fine where it needs to.
What's the best way to drill through hardened steel?
In general, it's a good idea to drill through metal using as slow a speed as possible using a drill bit for metal. Hard metals like steel and larger drill bits require even slower speeds. With a small twist bit (1/16 in. to 3/16 in.), you can drill through most metals at 3,000 rpm.
How do you soften metal for drilling?
0:181:44Rebuild: The Skill That Helps You Drill Through Steel - YouTubeYouTubeStart of suggested clipEnd of suggested clipSolution spot annealing basically reverse heat treating that tool steel to get into the metal. YouMoreSolution spot annealing basically reverse heat treating that tool steel to get into the metal. You need to soften part of it you need to remove the temper.
What angle drill bit is best for hardened steel?
The first variants come in parabolic design and are highly suitable to work on softer material. On the other hand, the 30-degree angle design is the best when it comes to drilling through hard metal.
Are titanium drill bits better than cobalt?
Difference Between Cobalt and Titanium Drill Bits Cobalt drill bits are more expensive, but offer longer life, and are more resistant to heat than titanium drill bits. Cobalt drill bits are also tougher and can drill holes in the hardest metals.
Does heating steel make it easier to drill?
0:181:47How to Drill Hard Steel - YouTubeYouTubeStart of suggested clipEnd of suggested clipDon't use a wood bit because it has a special point on it that is used to Center the bit whenMoreDon't use a wood bit because it has a special point on it that is used to Center the bit when drilling through wood you'll ruin this drill bit when you drill through steel you need to get a cobalt.
How do you drill through hardened stainless steel?
To drill through stainless steel, you need an HSS (High-Speed Steel) drill bit. HSS drill bits have sharp edges that can cut into the tough metal. To cut into hardened stainless steel, you will require a drill bit with a large point angle of at least 130 degrees.
What kind of Tap do you use for hardened steel?
The new EMUGE A-H family of taps is suitable for short chipping hardened steel and cast iron, and are offered in a Rekord A style for through and blind hole applications. UNC/ UNF thread sizes along with Metric and Metric Fine sizes are available.
Is there a drill bit that will drill hardened steel?
Clearly, the best drill bits for hardened metal or steel come with a cobalt blend. These cobalt drill bits use an alloy including 5%–8% cobalt. This cobalt makes up part of the steel blend, so the hardness of the bit doesn't wear off with a coating (like titanium bits).
What is the toughest metal drill bit?
Cobalt (HSCO) includes between 5 and 8% cobalt in the base, making it an excellent option for drilling into harder steel and stainless steel. Carbide is the strongest drill bit for metal and is typically reserved for professional-grade tools.
Which drill is used for making hole in hardened steel?
If you've worked with hardened steel before, you'll know that a regular drill bit won't cut through. Your best bet is to use the carbide bits because they are the hardest drill bits available. Carbide drill bits are used for drilling broken bolts, safes, studs, bearing races, taps, and knives made from hardened steel.
How do you remove hardness from steel?
Place the steel in a heat treat oven or forge and slowly raise the temperature of the steel to its particular austenite region. ... Hold the steel at the austenite temperature for at least 30 minutes. ... Lower the temperature of the steel slowly. ... Cool the steel to room temperature and machine as needed.
What kind of Tap do you use for hardened steel?
The new EMUGE A-H family of taps is suitable for short chipping hardened steel and cast iron, and are offered in a Rekord A style for through and blind hole applications. UNC/ UNF thread sizes along with Metric and Metric Fine sizes are available.
Is carbide better than cobalt?
Difference Between Cobalt and Carbide Carbide drill bits are generally more expensive than cobalt but can withstand higher temperatures and have greater wear resistance. This leads to longer tool life, often offsetting the cost difference.
What type of drill bit is best for metal?
Regular drill bits can't cut through steel, so you need a heavy-duty, hard drill bit to do the job. There are two types of drill bits that you can count on for metalworking projects: titanium and cobalt. Titanium drill bits are high-speed steel drill bits (HSS) that have a titanium oxide coating.
Guides to Drill through Hardened Steel
Use plastic or metal c clamps to tighten the steel. Firstly place the hardened steel on a workbench and then secure it using clamps so it can move while drilling. If you don’t firmly tighten the clamps, the steel will spin and can injure you. But if the working piece is heavier steel, you don’t need to secure it.
A Drill Press is better for a larger piece of Hardened Steel
A drill press is a heavy-duty DIY tool that ensures a straight hole with improved accuracy, whether it is a soft or hard material. Since securing a larger piece of hardened steel will be tough on a workbench, a drill press will make the task quite easier. You can use a bench drill press and a floor drill press.
FAQs on How to Drill through Hardened Steel
Drilling through hardened steel is quite difficult, and it requires a tougher bit. A cobalt drill bit would be the right kind of bit to handle such a challenging task. It’s a type of HSS drill bit that has 5%–8% cobalt and is sturdy enough to drill into hardened steel.
What is the first step to take before drilling?
One of the first steps you need to take before drilling is clamping your chosen piece of metal down, this will ensure that everything stays tight and secure during the drilling process, improving accuracy and reducing the chance of injury.
How to keep drill bit temperature down?
One of the best ways to keep the temperature down and protect your drill bit when drilling is by lubricating the drill bit itself with some cutting fluid or oil, you could use water too as this reduces the friction between the hardened steel and the bit.
Is it hard to drill hardened steel?
Drilling hardened steel is not an easy job, this type of metal is brittle and hard, making it difficult to drill without damaging your drill bit or the metal itself.
Can you take lubricant off of hardened steel?
After making the hole in your hardened steel you can now take away the lubricant with a cloth once the steel has cooled and use a rasp to sand off any sharp pieces of metal if you wish.
Is hardened steel easy to drill through?
As hardened steel is not easy to drill through due to its tough composition, you should ensure that you are protected with the correct safety equipment throughout the drilling process to avoid any accidents from happening.
What bit to use for a metal drill?
For very hard metals, use a cobalt steel bit. Secure a loose piece of metal you're drilling by clamping it to your workstation or setting it in a vice.
How to secure a loose piece of metal?
Secure a loose piece of metal you're drilling by clamping it to your workstation or setting it in a vice. This step is not necessary if drilling into a large, heavy steel object like a wall or stud. 3. Mark the position you need to drill with a pencil.
How to make a divot in metal?
Mark the position you need to drill with a pencil. Measure this area with precision, since it's harder to patch a mistake in metal than to patch one you've made in wood. Set the center in place on the pencil mark. Hit it lightly with the hammer to mark your drill point and create a starting divot.
How to keep a small fire from getting out of control?
Place your fire extinguisher within arm's reach. The chances are small, but the sparks thrown by drilling metal can sometimes start small fires. A nearby fire extinguisher will help you keep a small fire from getting out of control. Put on your safety goggles to protect your eyes from thrown debris.
Method 1: Using a Drill Machine
A drilling machine is a versatile tool as it allows you to drill through a variety of materials. In addition, it is easy to carry around and not too complex to operate. Corded or cordless, regardless of the type of drill machine, they all show equal proficiency.
Method 2: Using a Drill Press
A drill press is a heavy-duty tool with a motorized mechanism for boring holes in wood and metal. Just like corded or cordless drills, you can use various drill bits on a drill press. But using cobalt drill bits is the best option. You can consider it as a large drill machine with more power.
Tips for Drilling Into Hardened Steel
As we said earlier, drilling through hardened steel is a challenging task. While drilling, there are a lot of things you should maintain to get the perfect hole. However, a small mistake can ruin your entire project. So, here are a few tips that will help you through the task.
Wrapping Up
The toughness of hardened steel makes drilling extremely difficult. Hopefully, this post will help you to drill perfectly through any hardened steel and the tips will help you to get a quality outcome from your project. Also, don’t forget to maintain safety while drilling.
What to do when drilling metal?
For the best protection, choose safety glasses that wrap around the sides of your face. 3 / 13. Family Handyman.
How fast can you drill through metal?
With a small twist bit (1/16 in. to 3/16 in.), you can drill through most metals at 3,000 rpm.
What kind of drill bit do you use to drill holes in metal?
Almost any general-purpose twist bit will do a decent job of drilling holes in metal. In fact, most drill bits for metal are manufactured to drill through a variety of materials, including wood and plastic. The least expensive twist bits are made of high-speed steel (HSS), and these basic bits are just fine for most metal-drilling tasks. If you'll be drilling a lot of holes, or need to drill through hard, abrasive metals like stainless steel or cast iron, spend a couple bucks more for black oxide or a cobalt steel drill bit for metal. These bits will bore more holes before becoming dull. Some bits also have a special coating called titanium nitride (TiN), which manufacturers claim helps resist heat and friction better, making these bits last up to six times longer than standard high-speed steel bits.
What is a step drill?
Step drill bits are designed to drill holes in sheet metal and other thin materials. They're just the thing when you need a perfectly sized, clean hole in a steel junction box, electrical service panel or even a stainless steel sink.
Why do you need to lubricate your drill bit?
Lubricating the bit reduces friction and heat buildup, which makes drilling easier and your bits last longer. For easier-to-drill metals like aluminum, brass or cast iron, lubrication isn't usually necessary. 6 / 13. Family Handyman.
How thick is a step drill bit?
A step drill bit for metal allows you to drill holes in a variety of diameters, and some will drill through metal up to 3/8 in. thick.
Can you hold a piece of metal in one hand?
Never hold a piece of metal in one hand while trying to drill through it with the other. The drill bit for metal could catch, instantly causing the workpiece to spin, strike and slash (sharp metal edges slice to the bone!). Always use a minimum of two clamps to securely hold down your workpiece.
