
- Start by use 400 grit paper to wet sand the cured gelcoat from side to side, then top to bottom.
- Then gradually use finer grits papers all the way to 600, 800, 1200 and 1500.
- Wipe all the residue off and buff with a compound polish at a slow speed.
- Finally add a layer of wax and buff by hand for the perfect finish.
How do I restore the chalky gelcoat on my Boat?
- The best wax to use for restoring your gelcoat is marine wax. It's specifically designed for use on boats and it's waterproof. ...
- Use a cloth if you're applying the wax by hand.
- Use a foam pad if you're applying the wax with a buffer.
How to fix a screw hole in gelcoat?
How to Fix a Screw Hole in Gelcoat
- Preparation. The first thing that you need to do is to prepare the hole which you need to fill. ...
- Using the Repair Kit. Most stores will provide a little item known as a gelcoat repair kit. ...
- Finishing the Project. Once you have filled the hole with paste, leave it for around a day, and then apply some sandpaper to the edge of the ...
- Larger Repairs. ...
Can gelcoat scratches be repaired?
You can usually fix gelcoat repairs yourself. It takes a bit of patience, but do it right and few will notice. Complications occur when there’s damage on a textured surface like diamond nonskid or on a multitone finish. For these, call in a pro. Also, deep gouges may need structural fiberglass work or filler before you repair the gelcoat.
How to repair fiberglass gelcoat?
Gelcoat Repair. Tape off the area around the damaged gelcoat. Boating Magazine. 3. Tape It Off. Carefully mask around the edges of the fiberglass boat repair area with two-inch-wide 3M ScotchBlue Multi-Surface Painter’s Tape No. 2090. Give yourself a 16th of an inch of unmasked margin around the scratch, gouge or hole.

How do you fix deep gouges in gelcoat?
Begin by sanding around the area and the scratch with 320-grit paper. Again, be cautious not to remove too much material. After sanding, use a Dremel tool to clean out the gouge a bit, then feather the edges of the scratch with 180-grit. This helps the gelcoat blend in and helps hide the edges of the filled scratch.
Can gel coat on a boat be repaired?
For minor cracks, scratches, and gouges, you can purchase a DIY gelcoat repair kit to fix the bottom of your boat quickly and easily.
Can you gelcoat over gelcoat?
Can You Spray Gelcoat Over Gelcoat? The short answer's yes. But first, make sure the surface is free from dirt and debris. Using the window frame analogy again, you wouldn't apply new paint over old paint without preparing the surface.
Can gelcoat be restored?
Time and exposure eventually erode the relatively soft surface of gelcoat, leaving it dull and chalky. Fortunately, the gloss usually can be restored.
How much does it cost to fix gelcoat on a boat?
The typical price will be $300 to $500 per foot if the hull is in excellent condition without significant damage.
How do you restore gel coat on a boat?
5 Steps to Restoring Oxidized GelcoatWash and Remove Surface Dirt and Debris. The first step to removing oxidation and giving your boat a new look entails washing and eliminating every form of surface dirt. ... Removing Stains. ... Wet/Dry Sanding. ... Polishing Compounds. ... Waxing and Sealing with Protectant.
How thick can gelcoat be applied?
The maximum amount of thickness to be sprayed in one application should be 0.016 inches and should be sprayed in multiple light coats at a 15-inch distance from the mold.
Can you put epoxy resin over gelcoat?
Typically, gelcoat isn't recommended over epoxy because they're chemically incompatible and the gelcoat won't adhere properly.
Can you apply gelcoat with a roller?
Use a clean paint roller to apply the gelcoat to the surface. The hardening wax will protect the gelcoat from damage. Let this top layer dry for the prescribed period of time.
What grit sandpaper should I use on gelcoat?
Use the 1500 grit sandpaper with a dual action sander running the sander at a speed of 900 – 1100 Max. RPM. When sanding, use a 50% overlap with each pass of the sander. Remember to use a soft interface pad with the 1500 grit abrasive when sanding.
How do you buff a gel coat?
2:075:32How to Buff and Wax Gelcoat on Boat or Yacht Heavy Oxidation - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo begin polishing severely oxidized gel coat squeeze lines of C shield heavy cut number one on theMoreTo begin polishing severely oxidized gel coat squeeze lines of C shield heavy cut number one on the surface spreading it evenly with the heavy cut wool pad. Begin at 600 rpm for the initial pass.
Does ceramic coating work on gelcoat?
Ceramic coatings are designed to be applied directly over your paint or gel coat and should not void factory warranties. This additional layer of protection has a self cleaning effect making it much easier to rinse your boat off whenever you are cleaning it.
How do you repair a gel coat on a fiberglass boat?
2:195:22How To Repair Boat Gelcoat [MATERIALS LIST ] | BoatUSYouTubeStart of suggested clipEnd of suggested clipI thoroughly mix the Jocko and the catalyst together. And all I'm going to do is use one mixingMoreI thoroughly mix the Jocko and the catalyst together. And all I'm going to do is use one mixing stick. And drop it into the crack. And just tap it to make sure that there's no trapped air bubbles.
How do you fix cracks in gelcoat on a boat?
Repairing Minor Gelcoat CracksUse a rotary tool or scraping tool to open the crack into a “V” shape. ... After removing the dust, you can fill the crack with G/flex® 655, Six10® or WEST SYSTEM 105 Epoxy Resin®/20X Hardener thickened with 406 Colloidal Silica Adhesive Filler.More items...•
Can you paint over gelcoat?
If the gelcoat is in good condition with no major cracking or crazing, the job is relatively straightforward—clean and prepare the surface, apply an epoxy primer, sand the primer, remove the sanding residue and then apply the topcoat.
Can you fiberglass over gelcoat?
Gel coat is just pigmented polyester resin. So it will stick the same either to the gel coat or to the cured polyester resin/glass that is already there. The original gel coat and glass/resin are chemically bonded together, so it doesnt matter.
How long does it take to repair gelcoat?
Use a small wood or plastic putty knife to spread the gelcoat smoothly over the gelcoat repair. You should have about 10 to 15 minutes of working time after adding the catalyst before it starts to harden and is no longer fluid. Fill the repair slightly higher than the surrounding surface to allow for sanding.
Can you repair a fiberglass boat?
You can successfully complete basic fiberglass boat repair by following these steps.
Can you gelcoat a boat?
For these, call in a pro. Also, deep gouges may need structural fiberglass work or filler before you repair the gelcoat. On horizontal surfaces, liquid gelcoat works, but for vertical surfaces, a paste is easier to apply. The first step is identifying the finish on your boat.
Do you need to fill gouges with epoxy?
You'll need to fill deep gouges with resin and filler before applying finish. Epoxy resin and fillers adhere better than polyester products but cost more and require several extra steps prior to applying the finish color of either gelcoat or boat paint. If you choose paint, topside alkyd enamels, polyurethanes and others are available from Interlux and Pettit.
