how do you make a pallet crate

How to make (3X) 12”x24” crates out of wooden shipping pallets.

• Step 1. Find pallets. Here’s your mission. ...
• Step 2. Break down pallets. Bust out your reciprocating saw with wood & metal cutting blades. ...
• Step 3. Remove nails from pallets. Snag a nail punch, a 3″ framing nail, or any thin piece of metal. ...
• Step 4. Cut list per crate. ...
• Step 5. Assemble your crates. ...
• Step 6. Finish (optional). ...

Full Answer

How to make a pallet crate with plywood?

I put my pallet crate on top of the plywood and trace a line. Then cut with a circular saw/jigsaw. Sanding the sides before gluing the bottom to the crate. I use a persuader (...hammer) to make the bottom fit snug. Also here I put in some wood screws to make this crate more rigid.

How do you build a small crate?

How to Build a Custom Crate...for Less Than $100.: ... Start by measuring the overall dimensions of the thing you are shipping, and make sure you account for the 1/2" thick foam on all sides. I suggest you make a cut list of parts with dimension of all parts (top, bottom, sides A/C, B/D).

How many pallets do I need to make a dog crate?

Decide how big you want your crate to be (our crate measures 19”s wide x 22”s deep x 22”s tall. This size crate required two the wood from two (2.00) full-size pallets 2. Depending on the size of your DIY crate, you will need to acquire 1 or 2 pallets.

How thick are the slats on a pallet crate?

Note: adjust your lengths to the thickness of your pallet slats. Although pallet wood is usually 3/8″ to 1/2″ thick, some of our slats were 3/4″ to 1” thick. This is important IF you’re leaving the crates on shelves with a certain depth allotment.

What are the parts of a wooden crates?

What is the determining factor in a crate's frame and bottom durability?

What do you use to attach the sides of a craft?

What does HT mean on pallet wood?

How to make long strips?

How to glue wood strips together?

How to maintain a clutter free woodshop?

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How do you make your own crate?

0:483:16How to Make a Wood Crate from a 2x6 - YouTubeYouTubeStart of suggested clipEnd of suggested clipOne for dollar 92 inch 2 by 6 will make one crate. The first crosscut will be used for the fourMoreOne for dollar 92 inch 2 by 6 will make one crate. The first crosscut will be used for the four inside supports. The next two cross cuts will be used for the slats on the short ends.

How do you make a vintage crate?

1:082:23How to Build a Simple DIY Antique Wood Crate - YouTubeYouTubeStart of suggested clipEnd of suggested clipBox below to get the building plan with specific measurements from our site. Next you'll measure andMoreBox below to get the building plan with specific measurements from our site. Next you'll measure and draw the unique handle shape on the two end boards. And use a jigsaw to cut away the excess pieces.

What kind of wood is used to make crates?

What Type Of Wood Makes The Best Moving Crates?Southern Yellow Pine. One of the most commonly used woods for wooden moving crates is a softwood called Southern Yellow Pine. ... Plywood. One of the great things about plywood is that it comes in various levels of thickness. ... Orient Strand Board. ... Spruce.

How do you make a wooden shipping crate?

0:297:46How to Build a Shipping Crate for Furniture Projects - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe first thing I needed to do was take measurements of my existing coffee table I want the insideMoreThe first thing I needed to do was take measurements of my existing coffee table I want the inside dimensions of the crate that I build to be a half inch bigger in every direction. I ended up using

What is the difference between a pallet and a crate?

While pallets and skids provide only a base for freight to sit on, crates are boxes that surround the load on all six sides. Crates have four walls, a floor, and a top to provide the highest level of protection for your freight.

How do you make a rustic wood crate?

0:329:43How To Make A Wooden Crate For Beginners ( New Easy Design )YouTubeStart of suggested clipEnd of suggested clipSo the first thing you're going to want to do is cut out all your pieces you're going to need eightMoreSo the first thing you're going to want to do is cut out all your pieces you're going to need eight pieces at 18 inches long these are going to be the sides. And the bottom of your crate.

How do you seal wooden crates?

Using a clean, high quality synthetic bristle brush, apply the polyurethane to the crate using long, even strokes in the direction of the wood grain. FINISH: Let the crate cure for 48 hours before light use, and seven days before heavier use.

How do you make a box out of wooden pallets?

Step 1: Prepare your pallet. ... Step 2: Cut your pallet wood to size. ... Step 3: Make your crate base. ... Step 4: Attach the pallet boards to the sides of your crate. ... Step 5: Sand your pallet crate. ... Step 6: Drill your holes for the rope handle. ... Step 7: Paint or stain your crate. ... Step 8: Attach your rope handles.More items...•

How do you make a sturdy crate?

2:104:19How to Build a Shipping Crate—How To Woodworking - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow you're gonna want to take some of your plywood. And you're gonna want to cut a piece tall enoughMoreNow you're gonna want to take some of your plywood. And you're gonna want to cut a piece tall enough to go to the top of that foam piece and also still be screwed into that lower 2x4 on the bottom.

How do you reinforce a wooden crate?

Blocking and bracing is a technique used to secure a part inside the crate, a screw or nail is placed in pieces of lumber to place around the part. This will reinforce the part's position in the crate. Blocking and bracing also helps to support the integrity of the packaging from the inside out.

Which wood is best for packing?

Red oak is the most popular hardwood used in wood packaging, but other options include birch, cherry, maple, ask beach, yellow birch, and elm. All of these are considered high-density hardwood, making them much heavier than their softwood counterparts.

How do you make a shipping crate out of pallets?

0:312:14HOW TO MAKE A WOOD CRATE USING A WOOD PALLET - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's pretty easy just throw the glue on there and down together using Brad nail or even a hammer.MoreIt's pretty easy just throw the glue on there and down together using Brad nail or even a hammer. And some finishing nails. Now. Put one layer the top for the cradle and grab a piece of scrap.

What is the cheapest way to ship boxes of stuff?

For single boxes, USPS is often the cheapest option. For large light boxes, USPS Priority Mail will be the cheapest. For heavy large boxes or shipments of multiple boxes, consolidated freight is one of the most cost-effective shipping methods.

How do I start a shipping crate?

0:276:45How To Open A Shipping Crate. Everything You Need To ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you're going to need is a screw gun. You can have an electric screwdriver. And it's going toMoreSo what you're going to need is a screw gun. You can have an electric screwdriver. And it's going to take a while but you got to negotiate from one side go all the way to the other.

How many crates are in a pallet?

Approximately 1200-1400 handable cartons (boxes).

How tall is the average pallet?

6 ½” tallA standard pallet is 6 ½” tall. How much weight can a standard pallet hold? A standard pallet can hold up to 4,600 lbs.

Why is a pallet called a skid?

In essence, a skid is a single deck pallet or a platform on runners. In other words, it has a top deck to put your palletized goods on but does not have a bottom deck, as you would see in pallets. On a skid, the platform or deck rests on runners (also called stringers or skids) that make up the foundation of the skid.

How do you make cheap wooden crates?

0:009:57How to make a classic wooden crate. Easy + advanced versions. - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's the perfect first project if you've never built anything in your life no table saw needed theMoreIt's the perfect first project if you've never built anything in your life no table saw needed the advanced crate has a more traditional. Look. It's a lighter weight with thinner sides.

How do you make a big wooden box?

1:297:14How To Make A Wooden Box For Beginners ( The Simple Way )YouTubeStart of suggested clipEnd of suggested clipBelow the sides of my box are going to be a piece of 1x4 which is actually three and a half by threeMoreBelow the sides of my box are going to be a piece of 1x4 which is actually three and a half by three quarter inch. So we'll make two sides. So we'll mark them at one foot as well remember.

How do you make a wooden box frame?

0:202:16D.I.Y. Shadow Box Frame - D.I.Y. At Bunnings - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd nail your mitered corners together to give you the box frame. A great tip is to use some tape toMoreAnd nail your mitered corners together to give you the box frame. A great tip is to use some tape to keep the miter joins. Aligned. It's a good idea to use a damp rag to wipe away any excess PVA glue.

How do you make new wooden crates look old?

HOW TO ANTIQUE A WOOD CRATEUse the claw end of a hammer and bang the crate up a bit, creating dings and gouges to mimic age and wear. ... Apply stencil and paint with black acrylic paint, a stencil brush and a pouncing, up and down motion. ... Lightly sand the stencil to distress a bit (I love my palm sander for this).More items...•

How do you reuse old wooden crates?

Check out these 15 useful ways to repurpose a wooden crate in your home....Unique Ways to Repurpose Wooden CratesChildren's toy box. ... Crate desk. ... Pillow and blanket storage. ... Hanging wall shelf. ... Stacked night stand. ... Square coffee table. ... Stacked crate book shelf.More items...

Simple Pallet Wood Crates : 8 Steps (with Pictures) - Instructables

Simple Pallet Wood Crates: I love pallet wood. I had a request to make a couple of pallet wood crates for my brothers kids - this is how I made them. They are going to be used to store toys. They are easy to make and also function as a small stool (on the side).To make these …

How to make crates look nice?

I go over the handles with a rasp/wooden file to make the handle smooth to the touch. These crates will be visible and a part of the room decoration, so I paint them with white stained panel varnish. This makes them bright and look nice. Also they protect the wood and also protects from splinters.

What is the bottom of a crates made of?

The bottom/floor of the crates is made of plywood. I choose plywood because of strength and future movement in the wood. Also because of the lower weight.

What tools do I need to make a pallet?

To make these I use pallet wood, miter saw, drill, bandsaw/jigsaw, sanding paper, wood glue, nails, screws and some varnish.

How to make a reusable crate?

To build a reusable crate, use heavy-duty screws with a screw gun to assemble the project. Don’t use inexpensive screws like those used for installing sheet rock — as these will corrode quickly when exposed to the elements — losing their strength in a surprisingly short period of time.

What is a custom shipping crate?

Behold the custom shipping crate — an often-overlooked cog in the fast-moving wheels of commerce. Well-designed custom crates can save you time and money — especially when you make them out of low cost recycled materials — so if you’re in the business of shipping large items safely and securely (as we are here at Formaspace), you might want to learn how to build your own customized, reusable crates when delivering goods to customers, or when dispatching trade show crates to exhibitions.

What is a base out crate?

The style of crate we have in mind is called a ‘base out’ design, which simply means that the wood support pieces are mounted on the outside. The cargo itself will be enclosed in a sandwich of heavy duty cardboard and rigid foam, which is significantly lighter than solid plywood sheathing*. The crate will sit on a built-in pallet that uses blocks (rather than stringers with notches) to provide clearance for forklift blades to pass underneath. As a final step before shipment, we’ll use packaging film to seal up the entire crate to protect it from the weather.

How much clearance do you need for a pallet jack?

Forklift or pallet jack blades will need about 4” clearance to slip under the pallet, so to accommodate this, we’ll build up blocks out of 1” x 4” stock to attach to the stringers. (Once again, remember we are still working with the crate sitting upside down.)

What do skids do to pallets?

Skids make it easier to slide the pallet along the floor, and they also help make the pallet more rigid.

How many layers of cardboard do you need for a cargo box?

The lumber needs to enclose the cargo as well as two layers of thick corrugated cardboard, and two layers of foam (roll or rigid) used to pad the interior walls surrounding the cargo.

How many pieces of stock do you need to make a 3 layer block?

Cut 1” x 4” stock into 6” long pieces. We’ll need 27 pieces to make three-layer thick blocks.

Step 2: The Plan

Before you cut anything - figure out exactly how big your crate needs to be. The diagram I drew has variable dimensions (X x Y x Z) because these measurements depend on the object you are crating. Start by measuring the overall dimensions of the thing you are shipping, and make sure you account for the 1/2" thick foam on all sides.

Step 3: The Pallet Base

If you think your crate will be heavy and/or large, you should definitely start with a pallet base so that it can be fork-lifed or pallet jacked. There are two ways to do this. Build the box and attach it to a stock pallet (shown in the illustration.) Or, I prefer to build the risers as part of the base (using a 4x4 on end as the riser).

Step 6: The Top and Final Assembly

To finish up, cut your foam insert to fit the top. It should be inset and flush with the sides once in place. Last step is to cut the wood top to size - make it the exact same size as the box. It should be pre-drilled and screwed with the shorter (1 1/4") screws. And you're done.

Step 7: Tips on Dealing With Shipping

Now you have a crate... so how do you ship it? Find a shipping company that ships freight. Your shipment is probably "LTL" which means "Less than Truckload." There are big companies that ship internationally and smaller ones too. You can google search or get a recommendation from someone that ships a lot.

What should the DIY crate design be?

We knew we needed this large crate to be on wheels. I shopped around and was debating about using a premade crate that you can get anywhere. However, the biggest issue was that they would not be tall enough for our space.

How big is a crate?

1. Decide how big you want your crate to be (our crate measures 19”s wide x 22”s deep x 22”s tall. This size crate required two the wood from two (2.00) full-size pallets. 2. Depending on the size of your DIY crate, you will need to acquire 1 or 2 pallets. If you are lucky you can find oak pallets.

How big is an average or normal wood pallet?

An average pallet is 40″ x 48″. It took almost all of the wood from two (2) pallets to build our crate.

How many strips should pallets have?

The pallets will have or should have three (3) vertical strips underneath the horizontal “strips”. Separate the horizontal “strips” from the vertices. To do this we used two (2) claw hammers (See picture). The goal is to not damage the horizontal wooden “strips” or the backside vertices.

Can you make pallet DIY projects?

With a little elbow grease, you can create pallet DIY projects to fit your needs.

Can you make a wooden box?

Now you can modify these plans to create a wooden box of any size. Just note this DIY box project ended up taking more time than originally thought. We have found that pallet wood, while free, does require a decent amount of prep.

Can you add a storage crate to a craft room?

Luckily we now have a very large storage crate that we can add to our children’s craft room. So no one said DIY is always easy, but you do end up with something custom that would have cost a lot more to purchase.

What are pallet crates used for?

Pallet crates are the jam. We use them in our house for shoe storage, indoor recycling storage, and our kiddo’s toy bin among other things. You could stack two as a stylish side table. Or stack four as a functional coffee table. Or use one as the landing zone for all your editions of Magnolia Magazine.

How to make a crate with stringer?

Grab (2) stringer pieces with (4) 11″ long slats. Crank up your compressor and brad nail gun with 1 ¼” nails. Or 2” brad nails if your slats are 3/4″ to 1” thick. Check the depth the nails will achieve and plan to fire nails at a slight angle to avoid sticking out the other end, if necessary.

How thick are pallet slats?

Note: adjust your lengths to the thickness of your pallet slats. Although pallet wood is usually 3/8″ to 1/2″ thick, some of our slats were 3/4″ to 1” thick. This is important IF you’re leaving the crates on shelves with a certain depth allotment.

How to remove nails from pallets?

Remove nails from pallets. Snag a nail punch, a 3″ framing nail, or any thin piece of metal. Using a hammer, remove ALL nails and nail fragments from the pallet slats. If you leave any nails and cut them with a saw blade, your blade will be instantly dull and worthless.

How to paint a crate with a paintbrush?

Stain, let dry 1 hour and then dry brush Heirloom White paint with a paintbrush. Apply a small amount of paint to the brush, rub most of it off onto an old rag or blue shop towel or piece of cardboard. Spastically, sporadically and lightly brush the remaining paint onto the pallet slats of your crate. Spread until roughly, evenly coated. The finish on our pallet clad kitchen peninsula. Or a heavier version on our sliding barn door.

How to make a faux glaze?

Faux glaze. Combine 50% dark oil-based stain (walnut, kona, etc) with 50% mineral spirits and apply with nitrile gloves and a blue shop towel. One of the last steps in finishing our farmhouse table.

Step 1: prepare and print images onto wax paper

I made some collage sheets of stamps, images and phrases used on these wood crates so you can make your own sets too. You can download them at the end!

Some fabulous failures to share, so you can get a more consistent result with this image transfer to wood technique

OK, time to share some lessons I learned making these pallet wooden crates with the 3 pictures below.

What are the parts of a wooden crates?

Wooden crates have three usual parts: bottom, ends, and sides.

What is the determining factor in a crate's frame and bottom durability?

Having a level and sturdy base would be the determining factor in your crate’s frame and bottom durability.

What do you use to attach the sides of a craft?

Some people use glue while others use screws or nails to attach the sides to the base. If you love to make sure what you are crafting is really durable, you could ought to use both.

What does HT mean on pallet wood?

When choosing pieces of pallet woods, one of our tips is to look for the HT [1] stamp, which means heat treated . Pallet woods that are heat treated are preferred to those that are chemical treated. To be on the safe side, the majority of pallet boards are HT pallets but it is always nice to check. Next, check the pallet wood if there are holes ...

How to make long strips?

The long strips are done by squaring strips of wood using a bandsaw. Tilt the bandsaw table to 45 degrees and run the strips through again. If you prefer it, you may also purchase three-sided long strips in hardwares or woodshops.

How to glue wood strips together?

Use a clamp to hold the sides together, then use any industrial grade glue that is amenable to wood for the strips on each end. Use a brad nail gun for the sides once the glue is slightly set to increase its durability.

How to maintain a clutter free woodshop?

To maintain a clutter free woodshop, setting up a reliable cyclone dust collection system in your place is a smart decision. Read next!