Harley Davidson Touring: How to Remove Gas Tank
- Step 1 – Purge fuel system Models equipped with fuel-injection have a pressurized fuel system that must be purged prior to removing the fuel tank. ...
- Step 2 – Disconnect battery ...
- Step 3 – Remove fuel tank console ...
- Step 4 – Disconnect the fuel tank ...
- Step 5 – Unbolt the fuel tank ...
- Step 6 – Re-installation ...
Where is the button to open my gas tank?
If your car has one, it will be near the bottom of the driver's seat, close to the driver's side door. Look for a small lever with a gas pump on it, then pull the lever up to engage it. You'll hear a small “thunk” as you pull the lever—that means the gas tank door is unlocked.
How do you open the gas cap on a Harley flush mount?
0:291:30Harley-Davidson Flush Mount Fuel Cap demonstration from ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipWith a flush mount cap. Give the cap a push and the fuel filler cap pops up. It's easy to unscrew.MoreWith a flush mount cap. Give the cap a push and the fuel filler cap pops up. It's easy to unscrew. Even with gloves fill er up screw the cap back on push it down and you're ready to roll. Available.
How do I manually open my gas tank?
0:5912:28How to Locate the Emergency Manual Fuel Door Release on ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipKey in the driver's. Side door you might have a visible key cylinder or it might be hidden under theMoreKey in the driver's. Side door you might have a visible key cylinder or it might be hidden under the driver's door handle.
How do I get a lock gas cap off?
0:000:55How To Remove Locking Gas Cap in 1 Minute! -Jonny DIY - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd a flat screwdriver. And put it in. There. But break the cap off. I'm just going to use someMoreAnd a flat screwdriver. And put it in. There. But break the cap off. I'm just going to use some adjustable wrench to unscrew it because we got that top mechanism. Off look there it is and that's it.
Why do Harleys have two gas caps?
This is because when the bike is leaning over on the kickstand (Harleys have NO center stand) and the tanks are full, if the left cap was vented, gas would spill out all over the place. The left cap has no vents, so gas can't leak out.
How do you remove a locked gas cap from a motorcycle without the key?
1:315:35Lost your key for a motorcycle gas cap? No problem. - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you can't wreck it or take it out or anything like that or use this mechanism anymore. So you'dMoreSo you can't wreck it or take it out or anything like that or use this mechanism anymore. So you'd have to replace.
How do you force a gas door to open?
2:046:43How to open stuck fuel door, what not to do, how to fix Mercedes gas coverYouTubeStart of suggested clipEnd of suggested clipOpen it took a combination of pressing on the manual release lever. And at the same time using aMoreOpen it took a combination of pressing on the manual release lever. And at the same time using a wooden popsicle stick to carefully. And lightly pry upwards on the gas door to finally open it.
Why won't my gas tank door open?
Gas cap covers, or fuel doors, get stuck closed and won't open if there's a faulty internal spring or lever, lack of lubrication, or bent fuel door.
Why does my gas cap have a lock?
Locking fuel caps are a great way to prevent fuel theft. While there are ways around it, they will prevent most opportunistic thieves, though it may not do anything to stop a dedicated thief. Someone who is willing to drill a hole in your gas tank is not going to be deterred by having to deal with a locking fuel cap.
How do you use a locking gas cap?
0:351:49Protect Your Gas With a New Locking Gas Cap from 1AAuto.com - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then locking caps pretty easy go into place until it clicks and then it won't unclick no matterMoreAnd then locking caps pretty easy go into place until it clicks and then it won't unclick no matter what you do. But you install the key. Turn it and I'll come off. Final part of the installation.
How do you open a stuck gas cap on a motorcycle?
2:447:12Tips on removing a seized stuck motorcycle gas cap rusted - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then you take your your big hefty flathead screwdriver. And just start working up the cap. YouMoreAnd then you take your your big hefty flathead screwdriver. And just start working up the cap. You just have to get it in down in here. Start working it upward it'll start prying. Up.
How do you open a gas charger?
To open a gas tank on a Dodge Charger, locate the gas tank release button on the driver's side car door—look for it towards your left. The button has a little gas pump on it. Press down on it to open the gas tank door. When you walk back to the gas tank—on the driver's side—the door should be popped open.
Where is the hose coming out of a tank?
Under the tank, on the left again, you will find a hose and plug coming out from the bottom. Disconnect this plug.
How many bolts are in a bike tank?
There are only two bolts holding the tank in place. One long bolt is up at the front of the tank snuggled in behind the handlebars and the other bolt is shorter, which was just exposed when you removed the seat. These are both 1/4" Allen bolts with a 1/2" nut. If you still have the rubberized thread protector on the end of the bolt, remove it, loosen the bolt, remove the nut and pull the bolt head straight out. The tank is now completely un-mounted from the bike.
How to remove a bike seat?
Step 1 – Remove the seat. Take a ratcheting screwdriver and remove the bolt behind the seat over the rear fender. Once the bolt is removed, get behind the bike and push from behind the seat, mashing it toward the tank. Once it has moved forward about one to two inches, lift up from the rear. This should basically be one fluid movement.
Where is the power plant on a V-Twin?
On the bottom or underside of your fuel tank, on the left side only, is the power plant for the fuel injection cylinders that go inside your tank. You will find a small plate that is bolted to the bottom of the tank and out from that plate is a bundle of wires. Trace the wires out from the tank and they should terminate at a quick disconnect harness somewhere around the back of the rear cylinder of the V-twin. Find that harness and disconnect or unplug it.
Does the Sportster have pit stops?
Of all the reasons to smile while riding your Sportster, frequent pit stops probably isn't one of them. The Sportster's sleek lines and awesome power plant make this one fun bike to ride; however, it also comes with a smallish fuel tank, which limits the miles in between stopping points.
Can you lift a fuel injection tank off a road bike?
Once the tank mounting bolts are removed, the fuel injection wiring harness disconnected, the overflow and main flow lines are disconnected, the tank can now be lifted up and off the bike. Carefully set the tank to the side, as you may want to put your bike back to stock before selling it for a Road Glide. Install the new tank without worrying about the order of connections, but just make sure everything is correctly connected and secured tight. Take her for a test ride; although, you don't need an excuse to get out and ride.
How to remove the front tank mount caps?
Remove the rubber tank mount caps at the front of the fuel tank to reveal the mounting fasteners. Using a 1/2" socket or T40 Torx driver , remove the (2) front tank mounting bolts.
How to open a fuel pump fuse box?
Depress the latch on the bottom of the fuse box lid to swing the lid open. Using the diagram on the fuse box lid, remove the fuel pump fuse.
Why disconnect battery from fuel tank?
Since removing the fuel tank often requires working with fuel, it is best to disconnect the battery to avoid any electrical shorts that could start a fire.
What screws are under the fuel door?
Depending on the year and model, there may be several Hex (Allen) screws under the fuel door that require removal before the console can be removed.
How to avoid disconnecting gauge wiring?
Place a soft towel on the rear fender and lay the console onto the towel to avoid disconnecting any gauge wiring.
Where is the crossover line on a fuel injector?
For fuel-injected models equipped with a five gallon fuel tank, the crossover fuel line at the front of the tank must be disconnected. Disconnect the crossover line and allow escaping fuel to drain into your catch can.
Can you lift a fuel tank off a bike?
With all fasteners, fuel lines, and electrical wiring disconnected, the fuel tank can be gently lifted from the bike and set in a safe place.
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Anonymous
Those are tricky but all it takes is to push the cap down and screww it in, then firmly grasp the cap and turn it till it lines up flush to where its supposed to sit.
Anonymous
The only idea that i can come up with is that you dont have a good ground..or the guage was bad when you bought it..i hope this..Keith
Anonymous
I would guess stale gasoline or fuel. Try fresh fuel in the tank. If this doesn't clear the problem, you could need to have your carburetor or fuel injection system cleaned. I'm not even sure if they put fuel injection on Sportsters since I don't work on fuel injected bikes. I mostly work on the older bikes like Panheads, Shovelheads, Evos.
Ned White
One of them should be red, with a plastic cover on it, and the other one black, and they should only reach the terminal they belong to, The battery should only fit one way, for the wires to reach it. So, red is hot, or +,, and black is neg, or -,,, Hope this helps.
