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how do you prime a chemical feed pump

by Dewayne Bernhard PhD Published 3 years ago Updated 2 years ago
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To do this, follow these three steps:

  1. Open the priming port on top of the pump and fill it with water.
  2. Slowly open the suction isolation valve and the air vents on both the suction and discharge pipes.
  3. Wait for the pumped water to flow out of the vents, and then close both the air vents and suction isolation valve.

While pump is running, turn adjustment knob counterclockwise. Run with valve open until a solid stream of fluid comes out of the bypass tubing with no air bubbles. Close air bleed valve by turning adjustment screw clockwise. Chemical should reach the pump head after a few minutes of operation.

Full Answer

How do you Prime a chemical metering pump?

Chemical metering pumps need a moment to fill their solution heads with fluids and then to displace all the air out of the lines. If it is already piped to the pressured system it will be dosing into, the pump WILL NOT self-prime. You would need a valve somewhere in the line to bleed out the air; or, manually prime the line.

How do I set up a chemical feed setup?

Part D offers an informational summary of suggested chemical feed setups for common water problems. A solution tank to hold the solution you're going to inject into your water. A pump to feed the solution into your water line. A simple tee connection to provide an entry port for the solution into your water line.

How are chemical feed controls selected for chemical pumps?

The required chemical pumps are selected based on the strength of the chemicals and the required flow rate. When chemical feed controls are part of a process control panel, define the requirements from the control panel’s perspective. The control panel has to know the status of process variables required to control the application.

What are the components of a chemical feed system?

Chemical feed systems can be purchased complete, but they’re usually purchased as separate components; chemical storage tank, piping, pumps, etc.. Sometimes the system comes on a chemical feed skid. Chemical Feed Pumps are used in many applications with one of three types of positive displacement pumps

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How do you prime a LMI chemical feed pump?

0:514:44Priming LMI Pumps using Fastprime and Autoprime Liquid EndsYouTubeStart of suggested clipEnd of suggested clipTurn the pump on and run at maximum speed on pumps with a digital display. Press. And hold the startMoreTurn the pump on and run at maximum speed on pumps with a digital display. Press. And hold the start button to engage a priming sequence otherwise set the speed to 100%.

How do you prime a chlorine pump?

0:151:01Priming Unidose Chlorine Pump - YouTubeYouTubeStart of suggested clipEnd of suggested clipHere close this hole this knob. This is water pump is operating. When you see the black hoseMoreHere close this hole this knob. This is water pump is operating. When you see the black hose discharge hose begin to move. Like that you've primed your chlorine pump.

How do you bleed a dosing pump?

0:302:29Bleeding Air from the Hydraulic Side of a Diaphragm Metering PumpYouTubeStart of suggested clipEnd of suggested clipOne end of this tube into the bleeder plug just below the diaphragm head and loosen the bleeder plugMoreOne end of this tube into the bleeder plug just below the diaphragm head and loosen the bleeder plug connect. The other end of this tube to an oil can filled the same hydraulic oil used on the pump.

How does a chemical feed pump work?

Chemical feed pumps work by injecting the selected chemical under pressure into the water stream. Such pumps are used almost exclusively to treat well water, and the most common point of injection is between the well and the well's pressure tank. Chemical Feed System--Classic Setup.

How do you prime a water treatment pump?

How To Prime Your Water PumpMake sure the power is turned off. Never leave a pump plugged in while you're working on it. ... Gain access to the pump system. ... Check for damage. ... Test a hose. ... Open the relief valves. ... Attach the hose. ... Turn on the water and wait for it to enter the tank. ... Turn the power on.

How do you prime a diaphragm pump?

0:111:33Priming a Diaphragm Pump - YouTubeYouTubeStart of suggested clipEnd of suggested clipToday we're working on pumps and we want to show you how to properly prime the pump of a diaphragmMoreToday we're working on pumps and we want to show you how to properly prime the pump of a diaphragm pump you want to start by opening the priming valve in the back of the pump. It's this little knob.

How do you remove air from a hydraulic pump?

Open the bleed valve at the top for the air to escape. Leave it open until the hydraulic fluid from the valve flows freely. This indicates all the air has been bled out. If the fluid is foamy, pass it through some gauze or alternatively, refill the system with new hydraulic fluid.

How do you get air out of hydraulic fluid?

For dissolved air, you can remove it by raising the temperature of the fluid until the air is released. This should only be done if absolutely necessary as hydraulic oil will normally tend to be at least 10% dissolved air.

How do you bleed a hydraulic pump?

Follow these steps to bleed a hydraulic pump:Shut down the engine and remove the power source from the pump. This could be the switch, main breaker, or fuse.Open the bleeder valve on the pump and start to release fluid from the system. ... Close the bleeder valve and restart the engine.

How do you calibrate a chemical feed pump?

Calibration Procedure Calculate the capacity of the pump at the speed and stroke rate at which the test will be run. Fill the calibration cylinder with the product that the pump is feeding. Record the starting level of the calibration cylinder. Run the pump for the desired amount of time, generally 0.5 - 1.0 minute.

How do you calibrate a chemical dosing pump?

1:032:31How to Calibrate the Grundfos Smart Digital XL Dosing Pump - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe home screen use. The click wheel to scroll over to the gear icon push. The click wheel to enterMoreThe home screen use. The click wheel to scroll over to the gear icon push. The click wheel to enter the setup menu scroll. Down to calibration.

What is the purpose of chemical feed?

Chemical feed systems are designed for automated injection of chemicals into the water to be treated. These systems release chemical reagents to the water through dosing. They dose a precise amount of chemicals to the water to maintain consistency.

How do I manually Prime my pool pump?

Steps to prime the pump:Turn pump off.Turn Cell off.Turn Filter handle to Re-Circulate (assuming you have a sand filter).Remove skimmer basket. ... Take the pump lid off and pour 4-5 buckets of water into the pump basket. ... Repeat Step 5 a few times, if necessary.

What do you do if your pool pump won't prime?

Sometimes a main power switch (often looking like a light switch) has been turned off. Check the pump lid and pump lid o-ring and make sure they do not have any cracks from age. Lubricate the pump lid o-ring and ensure it is clean. Make sure there are no cracks, chips, or breaks in the pump basket.

How do I get the air out of my pool pump line?

The trick to bleeding the pool lines of air is to start with all the line valves closed. With the pump running, very slowly open the valves to introduce air into the pump until the pump sucks out all the air.

How long does it take to prime a pool pump?

two minutesFill The Pump With Water Allow water to run into the pump housing for at least two minutes. This will allow some water to seep into the pipes that extend from the skimmer to the pump so there'll be enough water to create suction in the pump.

What is a chemical feed pump?

A chemical feed pump, also known as a dosing pump, is a compact positive displacement pump that injects a precise amount of chemical or other substance into water, gas or steam. It is typically part of a chemical feed system that comprises a pump or multiple pumps, storage tank, pipes and control panel. There are different methods and types of pumps that can be used, but the general procedure is to draw a preset amount of the chemical into a holding container and then inject it into a pipe or tank that holds the water or other material to be dosed. Chemical dosage is dependent on the desired purpose. For example, the addition of chlorine serves many purposes in wastewater treatment, as illusted in the table below.

Why is it important to establish a pumping cycle time?

Establishment of appropriate pumping cycle times is important to protect the life of electrical motors and to prevent the development of septic conditions in wet wells, clarifiers and sumps . The cycle time can be determine by using one of the following formulas:

Can you plug values into a formula?

Even though the measurements are given in L/s, you simply plug the values into the formula, only because the units are identical. If the two flows were different you would have to do some preprocessing first. The unit L/s will cancel in the numerator and denominator and by multiplying by 100, it gives you the percent:

Do we need to do preprocessing before entering values into the formula?

We still need to do some preprocessing before we can enter all the values into the formula. For instance, the problem gives the flow in MGD, but we need it in cubic meters per day, so let's do that conversion first:

How is the motor speed of a pump controlled?

Often, motor speed (Diaphragm Stroke Frequency) for the group of pumps is controlled based on water flow rate , and the Diaphragm Stroke Length (amount of Chemical delivered per Stroke) for individual metering pumps is controlled by the chemical analyzer measuring the chemical property the metering pump is controlling.

How is a diaphragm pump controlled?

Diaphragm Pumps are more expensive. They consist of an flexible Diaphragm controlled by a motor through an adjustable stroke rod. The fluid flow rate is controlled by changing motor speed (Diaphragm Stroke Frequency) and changing the Diaphragm Stroke Length (amount of Chemical delivered per Stroke)

How does a peristaltic pump work?

Peristaltic Pumps are simple, but can be expensive. They consist of a continuous tube wrapped around a rotating squeegee that pushes fluid through the tube. A motor controls the rotating squeegee. The fluid flow rate is controlled by changing the motor speed.

What is a solenoid pump?

Solenoid Pumps are the simplest and least expensive type of Metering Pump. They consist of a spring return piston controlled by an electric solenoid. Each time the pump is stroked (solenoid On – Off) a fixed amount fluid is pushed out by the piston. The fluid flow rate is controlled by increasing the stroke frequency.

How are chemicals added to a process?

In a process control application, chemicals are usually added in liquid form at a controlled rate using positive displacement metering pumps. The required chemical pumps are selected based on the strength of the chemicals and the required flow rate.

Can you buy a chemical feed system?

Chemical feed systems can be purchased complete, but they’ re usually purchased as separate components; chemical storage tank, piping, pumps, etc.. Sometimes the system comes on a chemical feed skid. Chemical Feed Pumps are used in many applications with one of three types of positive displacement pumps.

How much PSI does a Stenner pump have?

All of our Stenner Pumps are basically the same, with minor differences noted in the chart below. They are all 100 PSI, with an easily adjustable feed rate.

How many bottles of Pro Neutra 7?

Pro Neutra 7 soda ash. Sold only in cases of 4 seven-pound bottles. When injected, soda ash neutralizes the pH of acidic water.

Can you ship chlorine pellets?

Chlorine pellets, which require hazardous shipping procedures, are not listed here but are listed for sale on our WellPro Dry Pellet Chlorinator page. If you plan to inject liquid chlorine with a pump, regular household bleach from the supermarket is your most economical source. ( See our handy Chlorine Dosage Chart. )

Do snap on pumps need maintenance?

They can be easily maintained with snap-on parts, and every pump comes with full instructions and installation kit. Pumps require easy routine maintenance.

Can a Stenner pump feed hydrogen peroxide?

And equipment purchased for one purpose can be easily converted to another. The high quality Stenner peristaltic pump can be used to feed chlor ine or soda ash, for example , but is also capable of feeding hydrogen peroxide without losing its prime. Feed systems are simple to install and to operate.

How to contact Madden metering pump?

You can call (800) 369-6233.

What keeps a chemical meter pump from displacing liquid?

Air keeps the chemical metering pump’s wetted end from displacing liquid. Until liquid is forced inside, or the air is bled out of the system, the pump will sit there and stroke forever when air locked.

What happens when a chemical metering pump is wetted?

If the chemical metering pump’s wetted end has air in it, the stroke of the diaphragm will not move air forcefully enough to unseat and firmly reseat these check ball valves; which results in the liquid in the piping remaining stagnant. Air keeps the chemical metering pump’s wetted end from displacing liquid.

How does a positive displacement diaphragm pump work?

Positive displacement, diaphragm metering pumps work using a check ball valve at the suction end and discharge end of the pump. These allow for a fixed amount of liquid to enter the pumps solution head with each backward stroke of the pump, and for that same fixed amount to then exit the pump with the forward stroke.

What does it mean when a chemical metering pump is air locked?

What it means when a chemical metering pump is air locked. Air is not the friend of a chemical metering pump. Air is hard to compress, and as a result, very hard to move. Diaphragm type metering pumps do not move air well, if at all, unlike water which is much denser than air. So if your chemical injection system has air in ...

Is a Madden pump self priming?

Madden chemical metering pumps are self-priming; but to a point. Chemical metering pumps need a moment to fill their solution heads with fluids and then to displace all the air out of the lines. If it is already piped to the pressured system it will be dosing into, the pump WILL NOT self-prime.

Do metering pumps move air?

Diaphragm type metering pumps do not move air well, if at all, unlike water which is much denser than air. So if your chemical injection system has air in the suction or discharge piping, do not be surprised when your application experiences. diminished flow rates or even no flow rate at all from the chemical injection pump.

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