
Once you secure your new flame sensor, follow these steps to replace it:
- Shut off the furnace completely.
- Remove the mounting screw, and detach the broken flame sensor from the assembly.
- Place the new flame sensor into the opening.
- Fasten it with the mounting screw.
- Connect the wire to the new flame sensor.
How do I replace my furnace flame sensor?
Follow these steps to replace your furnace flame sensor. First find the flame sensor inside your furnace. Make sure that all heating is turned off and cannot travel into the furnace. Open the top using your screwdriver.
What is a flame sensor used for?
A flame sensor is a device for detecting the presence of a flame/fire, and it can be either an electric or a photoelectric one. For example, a flame sensor is an important component in a furnace. It is used to detect the presence of the flame and shuts off the furnace when it is not present.
What happens if a flame sensor fails on a gas furnace?
Flame sensors detect flames. As a result, you will have a properly functioning furnace, and your house will be warm as expected. If your flame sensor fails, the furnace shuts off automatically, and the gas will stop flowing. A house minus a flame sensor and a flame would not be ready to handle an explosion.
How do you remove the temperature sensor from an ignition system?
The sensor may be permanently attached to the ignition system, in which case you will have to remove the lot. It may also be attached via a screw. You should remove the wire leads connected to the sensor, then remove the screws using your screwdriver or a wrench.
How to clean a flame sensor?
How Much Does It Cost to Replace a Furnace Flame Sensor?
What is a Furnace Flame Sensor?
What Happens When a Furnace Flame Sensor Goes Bad?
How long does it take for a furnace to go off?
What is a flame sensor?
What happens if there is no flame on a gas burner?
See 2 more

How much does it cost to replace a furnace flame sensor?
Flame Sensor It stops your furnace from letting off large amounts of natural gas if it's not working properly. If the sensor is bad, it won't be able to sense heat and will turn the furnace off. The average cost to repair or replace a flame sensor is between $75–$200.
Where is the flame sensor located?
burner assemblyA furnace flame sensor is a very basic part of your furnace. It's located on the burner assembly and is just a thin metallic rod. It's usually bent, and it sits just in front of the pilot flame inside the furnace.
How do you remove a flame sensor?
0:432:26Replace Furnace Flame Sensor - Furnace Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipOnce the screw or the screws are removed you can just pull it. Out. This style has a tab that youMoreOnce the screw or the screws are removed you can just pull it. Out. This style has a tab that you just pull out of the electrical. Cable. Make sure you check the model number for the replacement.
What are the symptoms of a dirty flame sensor?
6 Signs of a Malfunctioning Gas Furnace Flame SensorYellow Burner Flames. Open up or glance through the peephole of your gas furnace to see the color of the flames firing up in the burner. ... Rusted Flue Lines. ... High Utility Bills. ... Water Leaks. ... Old Age. ... Constant Thermostat Adjustments.
How much does flame sensor cost?
Most furnace flame sensors cost less than $20, but if you opt to have a professional HVAC technician make the repair, you can expect to pay between $75 and $250.
Can you clean flame sensor?
0:274:00Proper Cleaning of a Furnace Flame Sensor - YouTubeYouTubeStart of suggested clipEnd of suggested clipAs far as cleaning the sensor itself. There the factory recommended way of cleaning them is eitherMoreAs far as cleaning the sensor itself. There the factory recommended way of cleaning them is either with a piece of steel wool or actually scraping them with a straight edged knife.
How do you bypass the flame sensor on a furnace?
Turn off electrical power to your furnace either at the furnace or at the electrical box. Close the gas valve. Remove the flame sensor....Cleaning the Flame SensorShut off power and gas to the furnace.Remove the sensor.Clean away soot and corrosion with a clean emery cloth.Reinstall the flame sensor.Restart the furnace.
Are all furnace flame sensors the same?
– This symptom is often caused by a dirty flame sensor that can be easily cleaned. Not all furnaces have a flame sensor, but if your furnace has one, it will be mounted close to the burner with the metal rod positioned in the flame. Flame sensors vary in size (2 to 4 inches) and shape (see examples below).
Can I replace the flame sensor on my furnace?
1:463:27Furnace Repair: How to Replace a Flame Sensor - YouTubeYouTubeStart of suggested clipEnd of suggested clipRemove the screw holding it in place. And then slide the old flame sensor. Out. Put the new flameMoreRemove the screw holding it in place. And then slide the old flame sensor. Out. Put the new flame sensor back in the way the old one came out make sure to place the rod in the path of the flame.
Should I clean or replace flame sensor?
Once you clean off the sensor properly, it should go back to functioning like it's supposed to. Unless the flame sensor is physically damaged or broken, you typically won't have to replace it. They last a fairly long time, so most issues involved in the part not working right usually boil down to a fixable error.
What causes a flame sensor to go bad?
Possible Causes of a Flame Sensor Malfunction The most common is that it is dirty. Because burning fuel of any kind produces trace amounts of moisture, over prolonged exposure to these conditions, metal will rust. Since your sensor is made of metal, rust can build up, preventing proper sensing of the flame.
How often should I clean my flame sensor?
2:133:46Furnace Cycling On and Off - Flame Sensor Cleaning - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd if you do this once every year or once every couple years you'll add years of life to the flameMoreAnd if you do this once every year or once every couple years you'll add years of life to the flame sensor.
How do you reset the flame sensor on a furnace?
5:1917:05Furnace Not Working - Troubleshooting the Flame SensorYouTubeStart of suggested clipEnd of suggested clipOff wait for about five seconds and flip it back on and your furnace will resume and start tryingMoreOff wait for about five seconds and flip it back on and your furnace will resume and start trying all over again. And just so you know sometimes cleaning the flame sensor is not. Enough.
How do you bypass the flame sensor on a furnace?
But how to bypass flame sensor on furnace? You can do this by removing the furnace's access cover, identifying where the flame sensor is, then disconnecting the furnace from the power source. After that, switch off the gas control valve, remove the flame sensor, and check where the problem is.
How often should you clean flame sensor?
The service life of a furnace is 10 to 20 years on average. This means you'll have to replace a flame sensor once, twice or three times over the course of the furnace's life. Having a bad flame sensor is completely normal–you just need to know how to properly identify when it's gone bad so you can replace it on time.
Does every furnace have a flame sensor?
Not all furnaces have a flame sensor, but if your furnace has one, it will be mounted close to the burner with the metal rod positioned in the flame. Flame sensors vary in size (2 to 4 inches) and shape (see examples below).
Why does my furnace cut out every few minutes?
Sometimes these sensors stop working properly after years of use , causing your furnace to cut out every few minutes. It can be very annoying.
Can a flame sensor cause a furnace to overheat?
Unlike ignition mechanisms, the flame sensor will need to have an exact part. Universal alternatives are not suitable for this device. Remember that it controls turning the heat off when the furnace reaches the correct temperature, so any malfunction in the sensor could cause the furnace to overheat.
Can you replace a flame sensor on a furnace?
If you have determined that your flame sensor is causing your furnace to malfunction, then removing it and installing another is the solution to this problem. Replacing the flame sensor on a furnace is not a difficult task. With some basic home-improvement, skills you should be able to complete this task within an hour or two. Follow these steps to replace your furnace flame sensor.
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To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience.
What Does It Cost To Replace A Flame Sensor?
If you don’t feel comfortable taking on the task yourself, calling in a repair service will run anywhere from $80 to $250 depending on the service that you choose.
How much to fix a flame sensor?
You will spend between $130 and $470 hiring a professional to fix or replace your flame sensor. The cost, of course, depends on who you hire as well as the type of furnace you have. If you have an older furnace with parts that are harder to find then you may want to think about upgrading your furnace as a whole anyway. Always ask the contractor how much they charge, and what is included in the price so you have a good idea of what to expect.
Why is my furnace not lighting when the flame sensor is dirty?
The first is that it may prevent the furnace from lighting because the microamp levels can’t be quantified. The second is that it may come back with an improper reading and ultimately lead to an explosion.
What happens when a flame sensor is ignited?
As the carbon begins to build up, the sensor will begin to fail, and it will require cleaning.
What is a flame sensor?
A flame sensor is a built-in safety feature in gas heating equipment. When the furnace goes through the ignition sequence, there is a process where either a hot surface igniter or a spark will be the one to light the gas.
What to do if you think your furnace sensor is bad?
If you think that there may be an issue with your flame sensor, the first thing to do is turn off the electrical power to the furnace. You can do this at the furnace itself or at your electrical box, whichever you feel.
Why do you need to keep a flame sensor clean?
This is to keep any corrosion or dirt from deteriorating the metal surface. This will ensure that the flame sensor stays in working condition for longer.
How to clean a flame sensor?
HAVC experts recommend using a ball of soft steel wool to wipe or softly scrub the dirty flame sensor to remove the dirt. With that done, your sensor should begin to work normally again.
How Much Does It Cost to Replace a Furnace Flame Sensor?
The cost of replacing a furnace flame sensor varies from one furnace to another and the service charge. It also depends on whether you opt for an Original Equipment Manufacturer (OEM) replacement or universal sensor.
What is a Furnace Flame Sensor?
The furnace flame sensor is a safety device found in all gas furnaces. Its sole purpose is to determine whether there’s a flame on the burner and communicate the feedback to the circuit board. The circuit board then uses the information to determine whether to keep the gas supply ON.
What Happens When a Furnace Flame Sensor Goes Bad?
Typically, the furnace will not come on, no matter how hard you try. It will come on and go off repeatedly, then get to a point where it locks out and refuses to come on completely.
How long does it take for a furnace to go off?
First, if it’s a flame sensor issue, the burner will go off within 10 seconds after coming on. That’s because the furnace only waits for the flame for ten seconds after ignition. If the flame isn’t seen after this period, it cuts off the gas supply, effectively shutting the heating system.
What is a flame sensor?
The flame sensor itself is a thin piece of wire with a porcelain base that serves as insulation. It sits right outside the burner assembly. The flame sensor may be straight or bend at 45 degrees or 90 degrees, depending on the furnace model.
What happens if there is no flame on a gas burner?
If there’s no flame on the burner (s), the sensor will send a “no flame” feedback to the circuit board, which in turn cuts the gas supply, effectively turning off the burner.

Step 1 - Locate The Furnace Flame Sensor
Step 2 - Get A Replacement
- Once you have found your flame sensor and examined it, purchase a replacement. Read the owner's manual to obtain the sensor’s part number. Unlike ignition mechanisms, the flame sensor will need to have an exact part. Universal alternatives are not suitable for this device. Remember that it controls turning the heat off when the furnace reaches the ...
Step 3 - Remove The Old Sensor
- Once the furnace has been turned off, wait at least half an hour before touching the flame sensor. That is because it gets hot, and will be extremely dangerous to touch before this cooling period. The sensor may be permanently attached to the ignition system, in which case you will have to remove the lot. It may also be attached via a screw. You should remove the wire leads connecte…
Step 4 - Add The New Sensor
- Place the new sensor in position by the pilot ignition system. Your sensor should be facing the correct way, and have a clear view of the pilot light. When it is in the right position, tighten the screw. You can then add the connecting electrical leads to the sensor, and attach the leads back to the electrical control box. If you had to remove the ignition, replace it now. You should then sc…