Step-by-step soldering
- Clamp or place the cable where can sit at least a few inches above your working surface. You don’t want to catch...
- Keep the cable clean - If you've touched the cable with oily fingers or put in someplace where it might pick up oil or...
- Slide your clean end fitting onto the cable. I build a lot of throttle cables for Mikuni carbs. The round slide...
How to solder a cable with a soldering iron?
Take your soldering iron and place it on the cable end to heat it up and melt the flux. Now add the solder to the tip of the cable end. It should take between 1-3 seconds for the solder to melt and run through the cable joining the end. You should now see the solder set and go hard.
How long does it take to solder a power cable?
Now add the solder to the tip of the cable end. It should take between 1-3 seconds for the solder to melt and run through the cable joining the end. You should now see the solder set and go hard.
How to solder cables together with flux?
While you are waiting coat the end of the cable in flux. Flux allows the solder to run into gaps and gives a much nicer bond. Once your soldering iron is heated up it is now time to solder your cable end together.
How do I solder a wire to a battery?
How do I solder a wire to something like a battery or just flat iron? The trick is simultaneously to heat both the contact point and the end of the wire enough to cause the solder first to melt and then stick to both surfaces at the same time. It takes practice.
How to cut a cable after installing?
What is a good soldering job?
How long does it take for solder to melt?
Should you solder cable before cutting?
How do you seal the ends of wire rope?
0:131:44How to keep steel wire cable ends together. No fraying. - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're going to do is take our steel wire and dip it right into the flux. It doesn't have to beMoreSo we're going to do is take our steel wire and dip it right into the flux. It doesn't have to be too far. There we go and now we're going to melt some silver solder I already have some in a spoon.
How do you solder accelerator cable?
5:008:53Repairing / Soldering a Motorized Bicycle Cable - Throttle Clutch or ...YouTubeStart of suggested clipEnd of suggested clipAnd let it sit in there for a good 20 30 seconds that way you can be sure that your cable is up toMoreAnd let it sit in there for a good 20 30 seconds that way you can be sure that your cable is up to temperature. And it accepts the solder good. And I've got a real good coating.
How do you fix a clutch cable end?
0:334:40Cheap repair of clutch or throttle cables - Version 1 - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd all that and then you get one clutch cable and you get one further cable basically thicker oneMoreAnd all that and then you get one clutch cable and you get one further cable basically thicker one and smaller one now these already have the one end and you need to pull these onto the other end now.
How do you solder motorcycle cables?
7:428:33How to shorten and solder motorcycle control cables - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe only thing I want to say is one of the reasons you don't use a torch straight on here is you donMoreThe only thing I want to say is one of the reasons you don't use a torch straight on here is you don't want to make the cable itself too brittle.
How do you fix a brake cable end?
0:031:01How To Repair Frayed Cables - YouTubeYouTubeStart of suggested clipEnd of suggested clipGive it a twist on that one on nicely. That one's sliding on real good take it all the way up to theMoreGive it a twist on that one on nicely. That one's sliding on real good take it all the way up to the top. And use regular wire cutters give that a push. And give it at least two crimps.
What is flux for soldering?
What is Flux? Flux aids in soldering and desoldering processes by removing oxide films which form on the surface of metals being soldered. It increases the wetting ability of the solder, causing it to flow more uniformly over surfaces without balling-up (dewetting).
How do you use a cable repair kit?
2:347:18Clutch Cable Repair Kit - YouTubeYouTubeStart of suggested clipEnd of suggested clipPut it in one side. And just keep going i want to force that cable as far over as i can evenMorePut it in one side. And just keep going i want to force that cable as far over as i can even deforming the cable thus making it harder to pull out while it's under stress.
How do you use cable stops?
0:111:50Making Wire Crimps, Swage Balls, Oval Sleeves Video - YouTubeYouTubeStart of suggested clipEnd of suggested clipFind the correct hole on the head of the crimping. Tool for the wire you're using crush the swage onMoreFind the correct hole on the head of the crimping. Tool for the wire you're using crush the swage on the upper. Half turn it 180 degrees and crimp it again on the lower.
How do you fix steel cables?
0:233:54Molly Hogan Splice | Trail Repair a Broken Steel Cable Winch LineYouTubeStart of suggested clipEnd of suggested clipAnd what you're gonna want to do is look at it and see how many strands are in which. So I got fourMoreAnd what you're gonna want to do is look at it and see how many strands are in which. So I got four on this side and I got three on this side which is perfect. You'll take it unwind this sucker.
How do you solder steel cable?
1:433:53SECRET to forming and soldering steel wire parts - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou want to heat the wire up not the solder once the wire gets nice and hot the solder will start toMoreYou want to heat the wire up not the solder once the wire gets nice and hot the solder will start to flow in and this bond will be really strong just feed the solder in once it starts to flow.
How do you join a brake cable?
2:124:08How To Replace A Bicycle Brake Cable - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe nipple into the end of the brake lever is through. And into the two slots in the barrel.MoreThe nipple into the end of the brake lever is through. And into the two slots in the barrel. Adjuster. At the other end thread the cable through the metal noodle and push the outer casing into it.
How do you splice a brake cable?
0:568:58How To Splice a Brake Line Using a Double Flare Union - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd just don't tighten a whole lot just tighten it and then rotate. It three or four times. And thenMoreAnd just don't tighten a whole lot just tighten it and then rotate. It three or four times. And then just quarter turn or so and then go at it again. Go. Now we've got it cut off. So there we go.
Can you solder a throttle cable?
4:499:40HOW TO SOLDER Throttle & Brake Cables - YouTubeYouTubeStart of suggested clipEnd of suggested clipAfter your shirts settled. And there you go your cable is soldered at the end. So it doesn't lookMoreAfter your shirts settled. And there you go your cable is soldered at the end. So it doesn't look pretty but it's solid it'll do the trick and your cable is not going to fry anymore.
How do you fix a broken accelerator cable?
0:003:56How to Fix - Accelerator Cable - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd all we're going to do is chop off one end. Slide it through the original cable here. And prettyMoreAnd all we're going to do is chop off one end. Slide it through the original cable here. And pretty much cut off the end of this one. Here. And put it here.
How do you solder steel cable?
1:433:53SECRET to forming and soldering steel wire parts - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou want to heat the wire up not the solder once the wire gets nice and hot the solder will start toMoreYou want to heat the wire up not the solder once the wire gets nice and hot the solder will start to flow in and this bond will be really strong just feed the solder in once it starts to flow.
How do you make a homemade throttle cable?
0:461:44Throttle cables Diy on the cheap - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you do is flip him over and you drill a hole through the center I won't do it now that IMoreSo what you do is flip him over and you drill a hole through the center I won't do it now that I have a tripod. Under your screws on them right out tap it out you end up with. This.
Solder Nipples for 2,5mm Rope - Bowdenzug24
Solder nipples in all versions Should a Bowden cable be easily replaced – for example, in the case of a bicycle brake –, the attachment to the components to be moved usually takes place via a screw or soldering nipple. The second variant has the advantage of high tensile strength, provided that it is expertly soldered. Get advice! Depending on the area of application, solder nipples are ...
Solder for nipples - Bike Chat Forums
You can still buy 60/40. It's not "illegal" as a lot of people think it is, but you can't declare RoHS with it in a product, so it's largely gone in physical shops, but You can buy it online easily. get some chunky stuff if you won't be doing electronics with it.
How to cut a cable after installing?
After you have installed your new cable, cut it to length using a pair of high quality cable cutters. I find the one from Park Tools to be the best. If your cable frayed a bit after the cut, just twist the end with your finger and thumb to place the fray back where it belongs. Plug your soldering iron in and let it warm up. While you are waiting coat the end of the cable in flux. Flux allows the solder to run into gaps and gives a much nicer bond.
What is a good soldering job?
A good soldering job will be nice and shiny with no large bubbles or spikes. If you have any of these place the tip of the soldering iron on the defect and try to melt it away. If done correctly you should now have a very neat and tidy cable end without and frays, and the tip should be small enough to be rethreaded through the housing.
How long does it take for solder to melt?
Now add the solder to the tip of the cable end. It should take between 1-3 seconds for the solder to melt and run through the cable joining the end. You should now see the solder set and go hard.
Should you solder cable before cutting?
If you solder the cable before you cut it, you will have a much cleaner end, and you won't have to worry about fraying cable before you solder it.
Can you fill a propane torch with lead?
heat the thing with a torch, takes a while with propane. fill it with lead, but dont put too much in, i keep a small wire handy to diip and check the level or remove excess (all learned after messing up quite a few) and preperation is key.
Can you solder a cable in flux?
(basically HCl)... have to be very careful to just dip the cable in the flux to the end of the fitting... solder will almost instantly wick to the area you have fluxed and you don't really want the cable to be soldered beyond the fitting. You can see in the picture that the solder came through the fitting just a smidge which is fine.... you just don't want much cable before the fitting filled with solder.
How to shrink solder wire?
Use a heat gun to shrink the tubing over the soldered wires. Hold a heat gun so it’s about 4–5 inches (10–13 cm) away from the tubing. Turn the heat gun onto the lowest setting and start applying heat to the center of the tubing. Work around the entire circumference of the wire, heating from the center to the edges so excess silicone paste oozes out of the sides. Once the heat-shrink tubing is tight on the wire, you can stop applying heat.
What to do if solder isn't sticking?
Swish your wire around in a little vinegar with salt dissolved in it to get rid of grime and corrosion, then dip it in a solution of baking soda and water to neutralize the acid of the vinegar.
How to make a solder wire waterproof?
Rub silicone paste on the soldered wire to make it waterproof. Silicone paste, also known as dielectric grease, prevents the metal wires from rusting and makes your splice completely waterproof. Use a bead-sized amount of silicone paste and spread it over the soldered wire with your finger. Make sure the wire has a thin, even layer of the silicone paste so it stays protected.
How to heat flux in a wire splice?
Hold the soldering iron against the bottom of the splice to heat the flux. Keep the soldering iron turned on and place it on the bottom side of the wire splice. The heat will transfer from the iron and into the wires so the flux turns into a liquid. Once the flux starts bubbling, you can begin adding solder to the splice.
How to keep solder from oxidizing?
Melt solder on the tip of your soldering iron to prevent oxidation. Put on a pair of safety glasses to protect your eyes. Turn on your soldering iron and let it heat up completely, which should only take a few minutes. Hold the end of your solder directly on the end of the iron so a thin layer of it melts onto the iron. Continue putting solder on the iron until it has a shiny appearance.
What is soldering metal?
Soldering involves melting a low-temperature metal alloy over a joint or wire splice to secure 2 pieces together without the risk of them coming undone. If you want to combine 2 wires, you can easily use solder to make a connection that will last for a long time.
How to melt 63/37 wire?
Run the tip of the solder on top of the wire so it melts into the wires. Keep the soldering iron on the bottom of the wire to continue heating it. Tap the end of the 63/37 solder on top of the wire splice so the solder melts down into the wires. Run the solder over the entire splice so it can melt and travel into the gaps between the wires. Continue melting the solder until there’s a thin layer of solder covering all of the exposed wire.
How to cut a cable after installing?
After you have installed your new cable, cut it to length using a pair of high quality cable cutters. I find the one from Park Tools to be the best. If your cable frayed a bit after the cut, just twist the end with your finger and thumb to place the fray back where it belongs. Plug your soldering iron in and let it warm up. While you are waiting coat the end of the cable in flux. Flux allows the solder to run into gaps and gives a much nicer bond.
What is a good soldering job?
A good soldering job will be nice and shiny with no large bubbles or spikes. If you have any of these place the tip of the soldering iron on the defect and try to melt it away. If done correctly you should now have a very neat and tidy cable end without and frays, and the tip should be small enough to be rethreaded through the housing.
How long does it take for solder to melt?
Now add the solder to the tip of the cable end. It should take between 1-3 seconds for the solder to melt and run through the cable joining the end. You should now see the solder set and go hard.
Should you solder cable before cutting?
If you solder the cable before you cut it, you will have a much cleaner end, and you won't have to worry about fraying cable before you solder it.
