
How to Test High Limit Switch Furnace?
- First of all deactivate the system either by turning off the serviceman switch or shutting the power off at the breaker panel.
- Opening the panel and identify the white or silver High Limit Switch.
- Disconnect the wires attached to the switch, try to remember the connection to reconnect them.
- Now with the help of a multi-meter, test if there is continuity between the two arms. ...
What does the primary limit switch on a furnace do?
The primary purpose of the limit switch is to make sure the furnace kicks on as soon as temperatures drop below a predetermined setting. It also keeps track of operating temperatures to make sure the furnace doesn’t become too hot, as overheating is dangerous to both the furnace and the home’s occupants.
What is a high limit switch on a furnace?
A high-limit switch is a protective part of a furnace designed to keep the mechanism from overheating itself. A furnace is at a risk of overheating any time airflow is limited from passing through the heat exchanger.
How to replace the fan limit switch in a furnace?
Where is the Furnace Fan Limit Switch Located?
- Turn off the furnace. Switch the furnace off at the circuit breaker. Then switch off the power at the furnace too.
- Remove the access panel. Most panels come off without removing any bolts or screws. ...
- Locate the fan limit switch. The switch is mounted on the furnace air plenum and is easily recognizable due to the wiring. ...
Where is the high limit switch on an electric furnace?
The high-temperature limit switch is typically located in the hot-air supply plenum which is above the furnace’s combustion chamber or heat exchanger. However, it varies with the furnace model. If you can’t find it, knowing your furnace’s model will help you do some online research to determine where it is.

How do I know if my limit switch is bad?
The most common sign of a malfunctioning limit switch is the continuous operation of your furnace's blower. Just as the limit switch won't allow the fan to turn on until the warm air has reached the right temperature, the limit switch also shuts down when the air cools to a certain temperature.
How do you troubleshoot a high limit switch?
If the furnace high limit switch trips due to overheating, there is likely an airflow issue that is preventing proper air movement through the system.Check your air filter, and replace it if dirty. ... Open all vents and registers throughout the home to ensure proper air movement through the system and ducts.
How do you reset a high limit switch on a furnace?
If your limit switches trips repeatedly, it can enter a lockdown mode. That is, it shuts down completely. You can try resetting the furnace limit switch yourself if you have a newer model by turning off the furnace for 30 seconds and then turning it back on.
How do you know if a limit switch is good?
With the furnace in full operation, connect a digital voltmeter across the two connections of the limit switch. The voltage drop should be less than or a maximum of 0.1 VDC. The switch should be immediately suspect if the voltage drop is 0.2 VDC or higher (Fig. 1 indicates a bad limit switch).
Can you bypass a high limit switch?
Yes, you can bypass the high limit switch for testing.
Can you run a furnace without a limit switch?
A furnace limit switch is a component of a forced-air furnace that is responsible for turning on the furnace blower once the desired heat has been met inside the furnace. Without a functioning furnace limit switch, a furnace would not be able to regulate the temperature in conjunction with a thermostat.
Where is the high limit reset button?
The High Limit Reset Button is located behind the gas valve.
How many limit switches does a furnace have?
Identifying the Limit Switch The mounting plate usually contains two or more terminals that receive control wires for the blower fan and the furnace's gas valve. It's possible that your furnace will have two or even three limit switches that check temperatures at different parts of the furnace.
How long do limit switches last?
In evaluating the specification, you will find that the AutomationDirect limit switch has an astounding mechanical life of 30 million operations, while the electrical life is an incredible 5 million operations.
How do you test a limit switch with a voltmeter?
1:015:37Quickly Testing Gas Furnace Safety/Limit Switches! - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd basically we're going to be measuring the voltage. Over on the flame rollout switch. So weMoreAnd basically we're going to be measuring the voltage. Over on the flame rollout switch. So we measure 28.62 we're going to measure on this side. And 28.62. So you noticed. Basically no voltage drop.
How do you clean a limit switch?
How to clean or replace a furnace high limit switchShut off power to the furnace and remove the access panel.Locate the high limit switch. ... Remove the high limit switch from the plenum by unscrewing it and taking out the wire connectors. ... Clean the limit switch sensor using fine-grit sandpaper or a scouring pad.More items...•
Should a limit switch be open or closed?
The fan limit switch should be open when the furnace is off and full of cool air, so you should get an OL reading; if not, there's a short, and the switch should be replaced. The high limit switch should be closed when the furnace is cold, so you should get a zero reading; if you get the opposite, replace the switch.
How do you manually reset a limit switch?
Find the 'limit switch' Once you've opened the control panel, search for a red or yellow elevated switch or button near the ignition control box. Now all that is left is to push and release the limit switch to reset your furnace manually.
What will cause a limit switch to open?
A limit switch is a device that's located on your furnace below the supply plenum. The limit switch on today's furnace acts as a safety device. If the temperature inside the furnace gets too hot, the limit will open up, resulting in the burners shutting off.
What causes high limit switch open?
Airflow issues usually cause a high limit switch to trip out. With less airflow going through your furnace, the heat exchanger excessively heats up and causes the limit switch to trip. Airflow issues can be caused by many different things such as: Dirty air filter.
How do you test a high limit switch on a dryer?
1:422:45Dryer Not Heating? High-Limit Thermostat Testing, Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd set the heat to the appropriate. Temperature. If the thermostat switches off within five percentMoreAnd set the heat to the appropriate. Temperature. If the thermostat switches off within five percent of that temperature. The part is functioning properly.
How does a fan limit switch work?
The fan limit switch probe contains a bimetallic spring which is inserted into the warm air plenum of the heating furnace. As the warm air in the plenum passes across the spring it expands and turns a gear connected to the fan limit control dial. As the dial rotates tabs on the back of the dial open or close electrical contacts inside the switch to turn the fan on or off and at the upper limit to turn off the furnace oil or gas burner as well.
Where is the fan control switch located?
The fan limit control switch is typically located inside the furnace cabinet where a probe is inserted into the supply air plenum after the heat exchanger. The probe can vary in length from 5, 8, or 11 inches for traditional Honeywell, White-Rodgers, Robertshaw, or generic models.
What is the white button on a furnace blower?
The button, which is usually white, is the manual override which allows the furnace blower fan to run continuously regardless of furnace temperature. This may be used to test the controls or is certain systems where continuous operation is required for filtration or temperature control.
What happens if a furnace blower fails to start?
If a furnace blower fan fails to start but the gas or oil fired burner is running, the heat exchanger would overheat and may warp and crack.
Why does my furnace fan continue to run?
After the unit shuts down the burner the fan will continue to run if the temperature inside the supply plenum is above the setting on the limit switch. This is why some devices are listed and combination fan and limit controls. Under normal conditions in the heating mode, return air moves over the heat exchanger to warm the supply air and thereby remove heat from the heat exchanger.
When should a furnace blower be turned off?
5. The furnace blower should turn OFF when the plenum has cooled down to the FAN OFF setting.
What is a thermo disc fan control?
For some units where a probe type fan limit switch may not be feasible a Therm-O-Disc fan control may be used. These are small bi-metal thermostats that are installed over a hole above the heat exchanger and plenum.
Separate vs. Combination Limit Switches
Some furnaces have separate switches for each, but it's common for modern furnace units to have a combination switch that has both functions. It is usually located near the burner housing's side, above the heat exchanger. You can easily access the switch after removing the furnace cover.
How to Troubleshoot Limit Switch Problems
If you want to troubleshoot common limit switch problems, you will need to know what you're looking for.
What does the Limit Switch do?
If you’re wondering about the role of a limit switch in the furnace, it can bring comfort and safety into your home.
When to Replace a Furnace Limit Switch
If you're dealing with a faulty limit switch, a local furnace repair professional can replace it with a new one. Homeowners who want to attempt a DIY replacement must sufficiently understand electrical issues and how to use a multimeter.
Frequently Asked Questions (FAQs)
A quick online browse will tell you that a standard furnace limit switch costs between $4 and $25. Ideally, every part must be OEM, though some furnaces can still work with universal switches.
The Limit Switch – Explained
Your furnace heats up your house. If left running continuously your heating bills will skyrocket. This issue is dealt with by the limit switch.
Resetting the Limit Switch
The resetting process is quite easy. For your convenience, I will break it up into a few steps. So, just stay tuned with us and learn the way to reset the switch.
Replacing the Limit Switch
Replacing the limit switch isn’t that difficult either. But first, you should make sure whether you need to replace it or not. If it turns out that you do, then you can go forward to replace it.
Conclusion
Now you know how to reset limit switch on a furnace. We’ve covered everything in detail and even provided some extra information.
Where is the limit switch on a furnace?
On some furnaces (usually older models), the limit switch mounts on the outside of the furnace rather than inside the service panel. These types usually have a rectangular cover plate that protects the wire connections.
What is a high temperature limit switch?
The high-temperature limit switch is a small but important device used in forced-air furnaces powered by natural gas, LP, or heating oil. Also known as the fan limit switch or simply the limit switch, it has two functions in the furnace's operation: It turns the fan on and off during the normal heating cycles of the furnace, and it senses heat and shuts down the furnace if the interior temperature gets too high.
How to fix a bad limit switch?
A bad limit switch is usually handled by a furnace repair professional, but it can be replaced by a DIYer with a basic understanding of electrical issues and who understands how to use a multi-meter. The repair involves disconnecting and removing the switch, then checking it for continuity. If the multimeter shows that resistance is infinite, it means the switch is bad; replacement is a matter of simply inserting a new limit switch, attaching the mounting screws, then reconnecting the wires.
How does a limit switch work?
When the thermostat calls for heat, the furnace burners ignite and begin heating the heat exchanger. Initially, the air above the heat exchanger—in the supply plenum—is not warm enough to heat the house, so the limit switch keeps the blower off. When the air in the plenum reaches the lower setting on the limit switch, the switch turns on and activates the blower fan, circulating air through the heat exchanger on its way to the house while simultaneously pulling cool air from the house through the air returns and into the furnace.
Why is the limit switch important?
The other important function of the limit switch is to shut off the burners if the heat exchanger gets too hot— a condition that can crack the piping in the exchanger, effectively ruining the furnace. Overheating can occur if there is a problem with the blower fan or if the furnace filter is so dirty that it restricts airflow through the furnace and exchanger so that the exchanger doesn't cool as it should.
Why won't my furnace run?
A bad switch also can prevent a furnace from operating at all. If the switch has completely failed and is stuck in the open circuit (off) position , the furnace won't run.
Where is the probe on a furnace?
The probe extends through the wall of the furnace, and the plate fastens to the outside of the furnace's hot air supply plenum, above the combustion chamber or heat exchanger. The mounting plate usually contains two or more terminals that receive control wires for the blower fan and the furnace's gas valve.
