
How to Test the Fuel Gauge
- 1. Self-Test Instrument Cluster Read your owner’s manual to determine if your instrument cluster has a self-test procedure. ...
- 2. Check Fuse Another simple check involves looking at the fuse. ...
- 3. Inspect Wiring While checking all of the wiring isn’t difficult, it does take some time. ...
- 4. Test Sending Unit ...
- 5. Check the Gauge ...
How to test a fuel gauge with a multimeter?
Measuring the Resistance on the Fuel Gauge
- Examine the fuel gauge and locate the two terminals on the back of the gauge.
- Set your multimeter to measure resistance in ohms. ...
- Connect one lead of the multimeter to one terminal of the fuel gauge, and connect the other lead to the remaining terminal. ...
Is there a problem with my fuel gauge?
Fuel gauge problems are commonly the result of faulty electrical grounding at the tank or a problem with the sending unit inside the tank but can also be caused by faulty wiring or a bad fuse. Troubleshooting the problem involves a process of elimination that includes each of these as a possible root cause.
How to test fuel gauge and sending unit?
Measuring resistance on a fuel gauge
- Select resistance, labeled kΩ on your multitester.
- If your multimeter is analog, calibrate it.
- Place the probes on the sending unit as required.
- Record the reading displayed on the meter in Ohms.
- If the meter indicates “OL,” there is either a loop or overload.
How to test fuel gauge?
To Test the Fuel Gauge, You Will Need One of the Following:
- A multimeter to test the resistance of the sending unit.
- A handheld tester to test the resistance of the sending unit and voltage of the gauge.
- A fuel pressure gauge to test the resistance of the sending unit and the system’s pressure.

How do you test a fuel tank gauge?
1:232:59Fuel Gauge & Sending Unit Troubleshooting - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe sender wire from the gauge. And check it for ohms using your multimeter on a 0 to 90 ohm sendingMoreThe sender wire from the gauge. And check it for ohms using your multimeter on a 0 to 90 ohm sending unit the reading with your meter should read around 45 ohms.
How can I test my gauges?
Briefly touch the inside of the terminal with the tester's probe end; if the tester lights up, the circuit is good, meaning no wires are broken. If you hold it a little longer, the needle should move slowly, indicating the gauge is good. Once you see needle movement, stop the test.
What causes the fuel gauge not to work?
An inaccurate fuel tank reading is most commonly caused by the sending system which reads the fuel tank level and sends the reading to the gauge. Issues can also stem from a bad gauge, blown fuses, or corroded wiring. You can self-test all of these parts at home with a few tools.
How do you check gauges with a multimeter?
1:544:14Gauges (Part 5) - How to Test & Diagnose the System - YouTubeYouTubeStart of suggested clipEnd of suggested clipGet your voltmeter out and connect. The lead to the voltmeter. And again turn your key on for aMoreGet your voltmeter out and connect. The lead to the voltmeter. And again turn your key on for a moment we need to see if electricity is coming down here at all.
How do you know when your gauges are bad?
Symptoms of a Malfunctioning Fuel GaugeInconsistent Readings.Reads Low When Tank Is Full.Reads Full When Tank Is Empty.False low fuel light.
How can I check my fuel level without a gauge?
How to Check Your Car's Fuel LevelCheck the manual. By checking your car's manual, you can easily determine how much your gas tank could hold. ... Check the odometer. Check the odometer in order to determine how many miles you have traveled. ... Use a liquid dipstick.
How do you fix a stuck fuel gauge?
How to fix a fuel gauge stuck on empty in different situationsTurn the vehicle's ignition on and off 3-4 times, and watch if the needle moves or not. ... Check the grounding wire of the sending unit of the fuel tank. ... Disconnect the wire attached to your car's fuel sending unit and check the fuel gauge.More items...•
How do you reset the fuel gauge?
Press and hold the "Trip/Odo" button and turn the car back on. While you're holding the button, turn the key back to the "ON" position. Hold the button down for another 2 seconds after the car's back on, then release.
How do you troubleshoot boat gauges?
4:2310:15How To Troubleshoot & Fix A Boat Fuel Gauge & Fuel Sender!YouTubeStart of suggested clipEnd of suggested clipWe can check the ground side quickly by just going to the closest ground with our negative meterMoreWe can check the ground side quickly by just going to the closest ground with our negative meter lead and leaving the positive lead on the gauge. If we see the voltage show up on the meter.
How do you bench test a volt gauge?
2:326:27Bench testing a voltage regulator - YouTubeYouTubeStart of suggested clipEnd of suggested clipBasically you want to test first do i have voltage to this top wire that's our sense so you wouldMoreBasically you want to test first do i have voltage to this top wire that's our sense so you would connect the test light one end to ground the alligator to ground.
How do you bench test a temp gauge?
Connect the ignition terminal (drivers side termial) to 12 volts, connect the gauge housing to negative 12 volts. The needle should be on cold when held in the normal upright position as it sits in the car. Ground the sender terminal to the gauge housing and the needle shold go to full hot.
How do gauges move?
1:024:45Car Gauges Explained-What Do They Mean - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you can see it's basically at 750 rpm okay 750 rpm because one would mean 1,000. Because it'sMoreSo you can see it's basically at 750 rpm okay 750 rpm because one would mean 1,000. Because it's times 1,000. So right here is less than 1,000. Which is about 750.
How to check if fuel gauge is receiving 12 volts?
Using your multimeter , check to see if the fuel gauge is receiving 12 volts of power. With the engine ignition on, probe using a multimeter between the positive terminal and the ground. Probing should be done at the back of the measure where there is an ‘I’ or a plus sign.
What is a fuel gauge?
A fuel gauge is an instrumental device used in a vehicle to indicate its fuel level. A fuel gauge has two sections, which include the indicator and the sending unit. The sending unit uses a potentiometer with a printed ink design, connected to afloat. The float moves according to resistance.
How to check if a multimeter is working?
Connect the multimeter to the sending unit when the sender disconnects from the tank. Make sure that one end of the lead is at the housing while the other is at the stud. While manually moving the pointer anticlockwise, check the resistance of the gauge. The strength should be ranging between 30-0 Ohms if the gauge is working correctly.
How to check if gauge is working correctly?
Pass a screwdriver through to the ground pin from the sending pin, using a long jump wire. In case your gauge does not have a ground pin, jump the engine block from the sending pin. Once the procedure is complete, the gauge should indicate its lowest reading. A record of the lowest reading shows that the indicator is working correctly. If the index indicates a higher reading, it is faulty, and you should replace it.
What happens if the gauge reads its highest?
If the pointer moves to the E sign, the sender is faulty, and there is poor grounding. If the gauge reads its highest, ground wire to the red tag. If the gauge still reads E, the cable from the sending unit to the dash is broken.
What does disconnection do to a fuel gauge?
In a functional fuel gauge, disconnection prompts the gauge recording the highest reading. If your reading is at its highest, your fuel gauge is functioning well. If reading is lower than the highest recorded reading, your fuel gauge should be changed as it is faulty.
How does a letter indicate a full tank?
The two groups work together to ensure that when the current is flowing at its maximum rate, the letter is pointed by the needle to indicate a full tank.
