How to use a rope clamp:
- Begin by turning back the specified rope length from the thimble.
- Place the first clip at a distance equivalent to one saddle width from the seized dead end on the rope.
- Take the end that will carry the load (live end) and place it in the saddle.
- Place the U-bolt over the dead end. Once done, tighten the nuts.
How to properly use wire rope clips?
Space the wire rope clip one saddle length from the end of the dead end. Tighten and torque the nuts being sure they are clean, dry, and free from lubrication. Alternate between the nuts to ensure even pressure. The use of a torque wrench will help to achieve the recommended torque required for holding the load.
How to splice a wire rope?
Types of Wire Rope Splicing
- The side splice intertwines one rope’s end to the midsection of another rope.
- A horseshoe splice is a splice on the two sides of the loop that are not equal in length.
- The short splice and the long splice joins the two rope ends together.
What is the proper way to install a cable clamp?
- About 1/2 inch of outer cable sheathing should extend into the box past the cable clamp. ...
- There should be at least 6 inches of free wire extending into the box for connection purposes; 8 to 10 inches is even better. ...
- Never run two cables into the box through the same knockout opening with pre-installed cable clamps. ...
How to make a wire clamp?
Wire Clamp Making Tool
- Tools and Materials Needed. I used lathe, CNC router, angle grinder, inner and outer thread cutters and some basic tools, like drills, sandpaper and files.
- Make the Body. Start with the tube that is longer than needed. ...
- Making the Tip Part 1. ...
- Making the Tip Part 2. ...
- Make the Threaded Rod. ...
- Make the Handle. ...
- Polish. ...
- Assemble. ...
- Summary. ...
How far apart should wire rope clips be?
about six wire rope diametersClips are usually spaced about six wire rope diameters apart to give adequate holding power. They should be tightened before the rope is placed under tension. After the load is placed on the rope, tighten the clips again to take care of any lessening in rope diameter caused by tension of the load.
What is a wire rope clip?
Wire rope clips are a common and necessary piece of rigging hardware when it comes to using wire rope and forming end terminations. They are used to form a wire rope eye or to connect two cables together.
How do you secure a rope clamp?
How to use a rope clamp:Begin by turning back the specified rope length from the thimble.Place the first clip at a distance equivalent to one saddle width from the seized dead end on the rope.Take the end that will carry the load (live end) and place it in the saddle.Place the U-bolt over the dead end.More items...•
How does a wire rope clamp work?
4:105:15How To Work With Wire Rope and Wire Rope Clips - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe first wire rope clip goes on one end one saddle away from the end of the rope. Pay attention toMoreThe first wire rope clip goes on one end one saddle away from the end of the rope. Pay attention to placing the saddle on the live end of the rope.
How do you use cable clips?
0:040:53Cable Clip for Single Coax - Nail-In Fasteners - 100 Pack - #263 - #266YouTubeStart of suggested clipEnd of suggested clipThe cable along the desired path insert the clip over the cable and hammer it into your installationMoreThe cable along the desired path insert the clip over the cable and hammer it into your installation surface for all your insulation needs choose show me cables.
Why do you never saddle a dead horse?
Even one improperly fastened clip will reduce the capacity of your fabricated eye. The simple explanation for this technique is that, inverting the clip and fastening the saddle on the dead end, the U-bolt crushes down on the live load and drastically reduces the wire rope's capabilities.
How do you make a wire rope loop?
0:249:21Clean end loops in steel rope cable - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo i'm going to show you a couple of different ways to uh do this and all right so let me uhMoreSo i'm going to show you a couple of different ways to uh do this and all right so let me uh reposition the camera down here at the vise.
How do you crimp a rope together?
4:087:28How to Make Rope Ferrule Clamps and Rod Leashes. - YouTubeYouTubeStart of suggested clipEnd of suggested clipGet it right in the middle. Like that kind of knock it down put your pull your rope out to bothMoreGet it right in the middle. Like that kind of knock it down put your pull your rope out to both sides. And then crimp it down nice and flat like that then stain it up on edge.
Can wire rope clips be used for lifting?
ASME states that when used for lifting wire rope clips shall be drop-forged steel of single saddle (u-bolt) or double saddle clip. Malleable cast iron wire rope clips shall not be used. The use of wire rope clips to fabricate slings is generally prohibited as per ASME B30.
Why do you never saddle a dead horse?
Even one improperly fastened clip will reduce the capacity of your fabricated eye. The simple explanation for this technique is that, inverting the clip and fastening the saddle on the dead end, the U-bolt crushes down on the live load and drastically reduces the wire rope's capabilities.
What is a wire rope thimble used for?
Wire rope thimbles, steel rope thimbles, cable thimbles or simply wire thimbles, are used to support wire rope eyes by creating a durable wear surface when connected to mating rigging hardware. The wire rope eye also helps prevent pinching, crushing, and fraying of the wire rope eye while in use.
How do you attach wire rope to a tree?
The most common way to attach a zip line to a tree is via cable sling. What is a cable sling? It is designed to wrap around the backside of a tree with the two loops connecting to a turnbuckle or the rest of the zip line cable.
How far should you space a wire rope clip?
Space the wire rope clip one saddle length from the end of the dead end.
How to make a cable clip?
Then, seize the end of the cable. Unscrew the nuts and remove the top plate. Place the cable into the body of the clip and work it into the grooves and around the bolts, leaving at least 2 cable diameters of dead end protruding from the body.
How to tighten nuts?
Hand tighten the nuts, remembering to alternate between the nuts for even pressure.
What is the live end of a cable?
The live end of the cable is the longer portion of the cable that extends to the other connection point. It will be holding the load. Dead End. The dead end is the short portion that is turned back just so the wire rope clips have something else to grab.
What are the parts of a clip called?
The parts of the clip are: the saddle, sometimes called the base or body, u-bolt, and nuts.
How to keep cable ends tight?
It is best to seize the cable with tape before cutting to keep the end tight. If you don’t need to cut the cable, be sure to wrap it tightly to keep the structure of the cable in its intended form. For larger cable, soft wire may be a better choice to hold the cable end together.
Which is better for cable or soft wire?
For larger cable, soft wire may be a better choice to hold the cable end together.
What is a wire rope clip?
Wire Rope Clips are used to form a load bearing eye at the end of a wire rope/cable and to connect two cables together using a lap splice. E-Rigging carries a variety of wire rope clips in different materials, styles, and coating types. These wire rope clips are suited for less than permanent applications.
How important is it to properly size wire rope clips?
An important aspect of purchasing and assembling these items for your project is to properly size the wire rope clips to the cable. This will help insure that you have a safe and secure assembly.
What is double clamp?
Double clamps are capable of holding a little more load than the single clamp. Feature an aesthetic design that some customers use as the deciding factor when given the choice between using a wire rope clip or cable clamp. How to Size Wire Rope Clips and Cable Clamps to Wire Rope/Cable.
Can hot dipped wire rope be used outdoors?
May be used outdoors, but may exhibit signs of surface rust quicker than Hot Dipped Galvanized wire rope clips; especially if used in rain, snow, salt air, or saltwater environments.
How to secure fittings to wire rope?
Fittings can be secured to wire rope by swaging, by pouring molten zinc or a resin that bonds to the wires, or by using a wedging arrangement.
How to make an eye on a wire rope?
Eyes, or loops, can be created at one end of a length of wire rope by using a mechanical splice with a swaged sleeve, a hand-tucked splice, or wire rope clips.
How is a Flemish eye splice made?
A Flemish eye splice is created when the wire rope is opened, and the strands are laid out into two parts. The two strands are looped in opposite directions and then laid back together—forming an eye, or loop, at one end of the wire rope cable. The strands are then rolled back around the rope body and a metal sleeve fitting is slipped over the splice and swaged using hydraulic machinery. This splicing method provides the most efficient use of rope capacity and is highly economical.
What are the different types of wire ropes?
In this article, we’ll explain what some of the following terms mean and how the can be used to terminate the end of a wire rope cable: 1 Wire rope sockets —spelter sockets, swaged sockets, and wedge sockets 2 Wire rope clips —U-bolt wire rope clips and double saddle wire rope clips 3 Eye splices —mechanical (Flemish) and hand-tucked splices 4 Wire rope end termination efficiencies
What is malleable rope?
Malleable wire rope clips are used for making eye termination assemblies only with right regular lay wire rope and only for light duty uses with small applied loads, such as hand rails, fencing, guard rails, etc. The base of the wire rope clips is made from malleable cast iron, which may fracture under heavy use and does not have the desirable metal properties of steel, or the beneficial grain structure that a forged base has.
What is an open socket?
An open socket has a pin or bolt that can attach the wire rope assembly to another type of fitting, or possibly a hook block.
What is termination on wire rope?
These terminations are usually made by forming an eye or attaching a fitting, and are designed to be a permanent end termination on the wire rope where it connects to the load.
How to tighten a nut?
Tighten nuts evenly, alternate from one nut to the other until reaching the recommended torque. Step 2. When two clips are required, apply the second clip as near the loop or thimble as possible. Tighten nuts evenly, alternating until reaching the recommended torque.
What is the efficiency rating of a wire rope end termination?
The efficiency rating of a properly prepared loop or thimble eye termination for clip sizes 1/8" through 7/8" is 80%. For sizes 1" thru 3-1/2" it is 90%.
