Production Process
- Mixture The first stage of artificial grass production starts with the mixing of components consisting of polyethylene or polypropylene raw materials, granules and a number of additives. ...
- Weaving The lawns that come out of the machine as a long and thin yarns are taken to the carding machine and spinned and weaving process is started. ...
- Coating ...
- Cushioning ...
- Quality Control ...
What is artificial grass made out of?
At first, artificial grass was made from nylon (PA), then polypropylene (PP), and now mainly polyethylene (PE). The most common polymer used is a grade known as C4, but more advanced artificial grass manufacturers use C8, a purer and stronger material. This is more expensive but helps to produce longer lasting yarns.
How is artificial grass yarn made?
We will start with the production of artificial grass yarn. The process to produce the fibre that is used in artificial grass is called extrusion. In very simple terms raw polymer pellets, colour and UV additives are mixed together, then transformed into either a tape or individual fibres.
What is tufting in artificial grass?
The process of artificial grass manufacturing whereby fibre is tufted into a backing cloth, then cut to create individual tufts of synthetic grass. The tufting machine has since been upgraded, computerised and given more speed, enabling faster, more efficient and accurate turf to be produced.
How are artificial grass made?
Artificial grass is based on a mixture of plastic granules and additives like UV stabilisers and colouring agents. This mixture is heated and pressed through an extruder head under pressure. This process results in the creation of individual synthetic fibers. The shape of the fibers is determined by the extruder head.
What's artificial grass made from?
polyethyleneThe grass blades of today's synthetic turf are made from polyethylene, which is a form of plastic. This is the most popular choice of material among different manufacturers thanks to its inherent superior properties.
How eco friendly is artificial grass?
Synthetic grass stays green all year long and eliminates the task of watering the yard. Not only will this save money on water bills, but conserving water is an essential part of living in many areas of North America. Artificial turf allows homeowners to use less water without sacrificing the appearance of their lawns.
What are the disadvantages of artificial grass?
For some, a disadvantage is that it will not last for the same time as natural grass will. ... Artificial grass can get hot in extreme heat, however it should not cause any burns. ... Artificial turf may reduce the biodiversity of your garden as it is made of plastic and so is not a natural material that wildlife can live in.
How long does fake grass last?
10 to 20 yearsArtificial turf for lawns has a lot of benefits, and the amount of maintenance necessary is far below a normal yard. As long as you take care of your turf, it can last for years, even up to 20 years. This means the answer to how long does artificial turf last, can range from 10 to 20 years.
What is the best material for artificial grass?
Polyethylene is a good all-rounder, that strikes a balance between both softness and strength. This makes it a popular choice for artificial turf for a wide variety of applications.
Does artificial grass get hot?
When the summer heat is on, artificial grass will heat up more than natural grass and maintain a higher temperature. As with decking or patios exposed to direct sunlight, fake turf temperature can rise quickly and will not have the natural cooling effect we may be used to from a real grass lawn.
Is artificial grass toxic?
No. Artificial grass is made from the same type of plastic that is used in common household products. We come into contact with these materials on a daily basis and there have been no proven harmful effects. If you think about it, turf is really just plastic.
Is artificial grass slippery when wet?
These cheap, poor imitations, of artificial grass can often can be slippery, or react badly in other ways, such as rippling, fading and lifting. Wonderlawn artificial lawns are not slippery when wet.
Does artificial grass devalue a property?
'For family homes where young children or dogs are often in the garden, artificial grass can be a preference, but for others, it can cost thousands to remove or reduce the sale value of the home if buyers are not willing to absorb the cost.
Can you vacuum artificial grass?
So, the answer to can you vacuum artificial grass is, yes, you can vacuum fake grass. However, while it is possible, is likely better to try other options first. We do not recommend vacuuming your lawn and, instead, recommend following a maintenance protocol that does not remove the infill or loosen the installation.
Can dogs poop and pee on artificial grass?
Can Dogs Pee and Poop on Artificial Grass? Yes, dogs can pee and poop on artificial grass — just like they would on natural grass. The good news is that you will not have to clean urine from your artificial grass. It drains away in the same way as rainwater.
Is all artificial grass made of plastic?
The blades of the artificial grass are made using polyethylene or nylon. Polyethylene is essentially the plastic that is popularly used to make bottles, plastic bags, etc. Polyethylene is usually available in a solid form and is melted and mixed with colors and other chemicals to make it durable, UV resistant, etc.
What type of plastic is turf made of?
The actual plastic grass blades and thatch are made of fibers like nylon or polypropylene. Generally, turfs are composed of two colors of blades (Olive, Emerald, Field, Spring, etc.) and two colors of thatch (tan, dark brown, green). This plastic material is modestly priced, soft and durable.
What is the difference between turf and artificial grass?
Turf is used to describe sports grass, which is shorter. Artificial grass is the officially correct term for landscape grass, which is longer and fluffier. Back when AstroTurf was first invented we didn't make distinctions like this, because there was just one product.
Is turf made of plastic?
Synthetic turf fields are made of plastic. The plastic grass-looking fibers are typically made of nylon, polypropylene or polyethylene, all differing types of plastic. Underneath the acres of plastic are more layers of plastic and rubber, often including shock pads and drainage mats.
What is the difference between Royal Grass and artificial grass?
A simple example: most artificial grass types have single backing (which is the fabric on the bottom side) while Royal Grass® products have double backing . This makes it firmer, easier to install, adds more back support to the grass and protects against shrinking and expanding.
How does tufting work on a sewing machine?
The fibers are transported through tubes that are hanging on top of the machine into needles. Those needles stitch the fibers from above into the backing. A hook then pulls the thread back, creating a loop. This process is called tufting. And indeed, that comes pretty close to sewing with a sewing machine.
Can you dry artificial grass?
Yes. The more time you give anything to dry, the better, more beautiful and stronger the result. This applies to paint, your hair, a cake in the oven, glue… everything. This is also true for artificial grass.
Can artificial grass be put in the oven?
Usually, artificial grass goes straight into the oven to dry. However, not with us. First, we put the grass into an infrared booth. In this booth the grass is given a ‘wallop’. We give the grass a good scare, so to say. This way the coating will already lose much of its moisture.
Does artificial grass have metals?
Is that special? Yes, because many other types of artificial grass have color pigments that contain tiny concentrations of heavy metals. For plastic toys there are very strict regulations in place, but for artificial grass this does not apply.
Is artificial grass finished?
Indeed. The artificial grass is finished. It is wrapped in plastic wrap to protect it against external influences, and is then stored in the warehouse. Usually, it is then transported over the entire globe. That is the process in a nutshell.
How is artificial grass made?
The first stage of artificial grass production starts with the mixing of components consisting of polyethylene or polypropylene raw materials, granules and a number of additives. Coloring dyes are added to give artificial turf green color and UV resistance. The resulting mixtures are melted by heating under high pressure and mixed until liquid. The resulting liquid is taken into the extruder machine and pressed under high pressure.
What is the process of coating artificial grass?
In the coating process , the artificial grass is rolled and coated with latex in the RAM machine. The coating process prevents the ropes from falling off the carpet and SBR latex is used. To achieve a stronger structure, a second support latex is added and high temperature processes are applied to increase the strength and cohesiveness of the resulting layer.
How to Produce Artificial Grasses? What are The Production Stages?
The produced yarns are woven into suitable base cloths and coated with SBR latex in coating machines to avoid spillage. In order to obtain high-quality synthetic grass, it is important to use impact-resistant ropes and quality latex and diapers as well as raw material quality. The quality of the production process enables the artificial turf to be used longer.
What are the advantages and disadvantages of artificial grass?
One of the biggest advantages of natural grass is that it is a low cost application. It is an economical way to create green fields at affordable costs per square foot. One of the biggest disadvantages of natural grass is high water bills, renewal costs and difficulties in maintenance. With artificial grass, it is possible to create green fields in a short time and save money by saving water and maintenance costs.
Is artificial lawn good for you?
Artificial lawns are attractive for users and operators with their low maintenance requirements. It is enough to clean it periodically and regulate its fills. Since it does not require extra time and budget for maintenance and repair, you can easily use it in your home gardens, landscape areas and sports fields for many years.
Is synthetic turf good for kids?
Synthetic turf is made of recyclable material and has environmentally friendly properties. There is no need to waste thousands of gallons of water per square foot for synthetic turf maintenance. The lack of irrigation creates opportunities for efficient use of water resources. It does not contain harmful formations. It provides comfortable playgrounds for children and pets. Due to its shock-absorbing substrates, it is the preferred choice for children’s play areas. It provides the best ground properties to create safe areas against the risks of athlete injuries. The flexible surface structure maximizes player performance and minimizes muscle pains and body vibrations.
When was artificial grass first introduced?
The third generation artificial grass available in the market today is a great improvement from the first generation synthetic turf that was first introduced in the 1960s. Today’s grass looks and feels a lot more like the real thing and performs better in terms of durability, UV-stability, resilience and resistance to wear ...
What is synthetic grass made of?
Today’s synthetic grass is lush and softer and is manufactured from the following materials; polyethylene, polypropylene and nylon.
What is thatch in artificial grass?
One of the things that ultimately revolutionised the feel and look of artificial grass to make it as close to real grass was the addition of the thatch layer. This layer serves to add cushioning and extra support to the artificial grass. Artificial grass thatching comes in brown or tan colour, which helps to break up the green colour of the turf, making the whole spread look similar to a natural lawn. The material most commonly used in the making of this thatching layer is polypropylene.
What is the purpose of infill in grass?
Helping the backing layer to keep the grass fibres upright and ensure they return to their original state is the infill. The grass infill is spread between the grass blades. This infill also serves other purposes such as weighing down the grass, protecting the grass from UV exposure, helping with drainage, and not to mention the fact that it helps the turf feel more like natural grass underfoot.
What is the best material to use for artificial grass?
Polyethylene is long-lasting, and that is why artificial grass can withstand heavy traffic and is tolerant to wear and tear. Nylon is also another material that is commonly used in the manufacture of the fibres that make up the grass blades.
What are the raw materials used in making grass blades?
The raw materials used in making the fibres of the grass blades, be it nylon, polypropylene, polyethylene or a mix of these materials are fed into a hopper where they get mixed up. Dyes and other chemicals are added to this mixture in the hopper. The dyes, are, of course, added to impart the characteristic green colour to the blades.
How does a carding machine work?
The carding machine spins the strands to produce loose rope which is then tightened and woven into yarn. This yarn is wound into large spools.