
Furnace flame sensors come in two broad categories, i.e., metal strip sensors and optical sensors. The metal strip flame sensor is a bimetallic strip that puts out a small voltage in the form of a few millivolts, read as 0.001volts or 1.0mv. When the sensor comes in contact with a source of heat, it generates a small current.
Full Answer
What is a flame sensor on a furnace?
The furnace’s flame sensor is a safety device– its purpose is to prevent unburned gas from spilling into your home. How does it do that? The flame sensor detects if your furnace is actually burning its gas and producing a flame. The flame sensor is a rod that sticks out in front of the furnace’s burners.
How much does it cost to replace a furnace flame sensor?
Most furnace flame sensors cost less than $20, but if you opt to have a professional HVAC technician make the repair, you can expect to pay between $75 and $250. If you’ve just replaced the sensor or had a new furnace installed, you can expect the flame sensor to last for about five years.
Can a furnace flame sensor go bad?
Some furnace flame sensors are straight while others bend at a 45-degree or 90-degree angle. The sensor leads into the fire chamber where the flame burns. As with any other component in your heating and cooling system, the flame sensor can go bad. If your furnace stops working properly, look for warning signs that your flame sensor has failed:
How do you test a furnace flame sensor with a multimeter?
Locate and unscrew the furnace flame sensor to carefully remove it. Touch the probes of the multimeter (volt-ohm meter) to the sensor’s wire ports. The device should read a low resistance. Press the open end of the flame sensor against a test lamp or 60-watt bulb.
How much does it cost to replace a furnace flame sensor?
How long does a furnace flame sensor last?
What is a flame sensor?
What is a thermocouple on a gas furnace?
What is covering the end of a flame sensor?
How to avoid being caught in a situation where furnace service is needed immediately?
Can a furnace operate with a flame sensor?
See 4 more
About this website

How To Bypass A Flame Sensor On A Furnace (Do This!) - Upgraded Home
Here are some tell-tale signs that you have a bad flame sensor in your furnace: The tip of the flame sensor has visible rust, dust, or soot. The porcelain base of the flame sensor is chipped, cracked, ... with a single wire attached to it. While some are straight, other flame sensors have a 45-degree or 90-degree been on the end.
How Furnace Flame Sensors Work - EzineArticles
Cleaning the flame sensor allows the furnace to recognize a flame when it is present. If other problems persist or you are uncomfortable working on a furnace then call, your local heating contractor. I am a heating contractor in Minnesota and work only in and near Woodbury.
How Does A Flame Sensor Work? - HouseholdAir
Metal Strip vs. Optical Flame Sensors Furnace flame sensors come in two broad categories, i.e., metal strip sensors and optical sensors. The metal strip flame sensor is a bimetallic strip that puts out a small voltage in the form of a few millivolts, read as 0.001volts or 1.0mv.
How much does it cost to replace a furnace flame sensor?
Most furnace flame sensors cost less than $20, but if you opt to have a professional HVAC technician make the repair, you can expect to pay between $75 and $250.
How long does a furnace flame sensor last?
If you’ve just replaced the sensor or had a new furnace installed, you can expect the flame sensor to last for about five years. The average lifespan of a furnace is 15 to 30 years, so you can anticipate a flame sensor replacement once or twice over the course of your homeownership.
What is a flame sensor?
The flame sensor is a safety component of a furnace located on the interior of the burner assembly. It monitors and verifies whether a flame is burning inside the unit.
What is a thermocouple on a gas furnace?
A thermocouple is often found on older model gas furnaces with a standing pilot. It has a small flame that burns continuously, keeping the top of the thermocouple at a high temperature. If the flame goes out and the tip of the thermocouple cools, it will automatically shuts off the furnace’s gas valve.
What is covering the end of a flame sensor?
Soot and other debris is covering the end of the sensor (cleaning the flame sensor may fix this issue rather than a flame sensor replacement)
How to avoid being caught in a situation where furnace service is needed immediately?
To avoid being caught in a situation where furnace service is needed immediately, schedule routine inspections. Seasonal maintenance can support your unit in working properly when you need it most and expanding the lifespan of the furnace. Explore our top furnace brands if it’s time to replace your unit.
Can a furnace operate with a flame sensor?
Your furnace will only operate with a certain type of flame sensor. Ensure the component you purchase is compatible with your unit. Check the owner’s manual for guidance on the type of sensor you need.
What Does the Flame Sensor Do on the Furnace?
During furnace ignition, your gas furnace undergoes a process where either a spark or hot surface ignitor ignites the gas to generate the flame that ultimately provides warmth throughout your home.
How Much Does it Cost to Replace a Furnace Flame Sensor?
It depends on many factors, including where you buy it, the type of flame sensor ( brand, durability, etc.), and whether you DIY replace it or hire an HVAC professional.
How to remove a flame sensor?
Pull out the sensor: Use a screwdriver or wrench to unfasten the screws holding the flame sensor in place. Then carefully pull it out.
How does a furnace sensor work?
The sensor rod sticks out into the flame (or the area where the flame goes when you light the furnace) and connects back to the furnace control board. As such, the control board can constantly monitor current flow through the rod. The rod has a small voltage potential at the flame-sensing terminal.
Why does my furnace shut down after a few seconds?
The furnace lights up then shuts down after a few seconds: The flame will go off after a few seconds if the flame sensor doesn’t detect the fire and inform the control board of the same . The porcelain on the flame sensor is cracked: A cracked flame sensor is an obvious sign of wear. It tells you that perhaps it’s time to replace the sensor.
How much does a flame sensor cost?
Generally, the flame sensor costs $6 to $75, depending on the furnace model and whether it’s an OEM part of a universal sensor. Most units cost under $40, though. So if you decide to install it yourself (DIY), that’s all you have to worry about.
What is a flame sensor?
The flame sensor is a safety feature. During furnace ignition, your gas furnace undergoes a process where either a spark or hot surface ignitor ignites the gas to generate the flame that ultimately provides warmth throughout your home.
Why do furnaces have flame sensors?
The flame sensor within a furnace was created to ensure that the gas valve is opening only while the flames are burning. Otherwise, toxic gas could build up and result in a leak or fire. Flame sensors can be found in all modern gas furnaces and other gas-powered heating systems. However, if you have an older model, you should take a look to see whether or not a flame sensor is included in the furnace before assuming so.
How to tell if furnace vent is bad?
Similar to yellow burner flames, another sign of poor furnace venting is rusted flue lines. The flue system is essential to leading the dangerous CO gas outside of your home. If there’s a leak causing your flue lines to rust and corrode, the CO gas can’t exit properly. If your flame sensor is shutting down your furnace operation, contact Snell to see if you need flue maintenance services.
Why is my furnace yellow?
If they’re yellow, that means that the gas isn’t fully burning away. This is most likely because the carbon monoxide isn’t being vented out of the system effectively. Call a certified technician to mitigate the issue with a furnace flame sensor inspection or gas burner cleaning. In the meantime, monitor the reading on your home’s carbon monoxide detector.
What to do if you see water in your furnace?
If you see puddles of water sitting around the base of your furnace, you need to figure out right away where the leak is coming from. If the puddles are only appearing when your air conditioner is on, then it’s probably somewhere within the water condensate line. You can fix this yourself using Pan Tablets. However, if they show up whenever the heat is on, the solution will require the help of a professional.
Can you replace a Snell heater in winter?
While it seems easy, we suggest having a certified, licensed technician from Snell Heating and Air Conditioning complete the replacement. This way, you can be sure your heater will be good to go for winter.
Where Is The Flame Sensor Located? (How To Find It Yourself?)
In order to have a look at a flame sensor, you will have to first take the furnace cover off. This is a big sheet that is usually held in place by screws, tabs, knobs, or what have you.
How To Clean A Flame Sensor On Furnace In 5 Steps
If your furnace is misbehaving due to a dirty flame sensor, you only need to clean the sensor and plug it back in.
How To Replace A Flame Sensor On Furnace (Thermocouple Replacement)
If you see a crack on the porcelain part, insulation crack, or you have cleaned the sensor and you’re still experiencing bad flame sensor symptoms, it’s time to replace a flame sensor.
Furnace Flame Sensor Troubleshooting (Last Step In All Cases)
It doesn’t matter if you replaced, cleaned, or just moved the flame furnace; you always have to check if it’s working correctly. That means you have to do the flame sensor troubleshooting.
Why is it important to have a flame sensor on a furnace?
This is especially true for the furnace’s flame sensor, a vital safety feature that ensures the gas fueling your furnace is burned properly and not leaking into your vent system.
What is a flame sensor?
Physically, the flame sensor is a small, metallic rod with a base made of porcelain that conducts electricity. At the start of your furnace’s heating process, the gas valve opens and the electrical current detects if a flame is present or not. It does this by sensing the heat from the flame.
How Does a Flame Sensor Work?
Physically, the flame sensor is a small, metallic rod with a base made of porcelain that conducts electricity. At the start of your furnace’s heating process, the gas valve opens and the electrical current detects if a flame is present or not. It does this by sensing the heat from the flame.
How to replace a broken flame sensor?
Once you secure your new flame sensor, follow these steps to replace it: Shut off the furnace completely. Remove the mounting screw, and detach the broken flame sensor from the assembly. Place the new flame sensor into the opening. Fasten it with the mounting screw. Connect the wire to the new flame sensor.
How to clean a flame sensor?
To safely and effectively clean your flame sensor, follow these steps: Completely shut off the power to the furnace. Gain access to the flame sensor by opening the combustion door chamber on the furnace. Remove the flame sensors mounting screw and detach the device from the assembly.
How to tell if a flame sensor is bad?
When it comes to your HVAC system, catching an issue before it occurs is always a plus. Thankfully, diagnosing a bad or failing flame sensor is relatively simple. Here are some tell-tale signs that you have a bad flame sensor in your furnace: 1 The tip of the flame sensor has visible rust, dust, or soot. 2 The porcelain base of the flame sensor is chipped, cracked, or completely broken. 3 The furnace lights but then the gas burners go out almost instantly (short cycles).
How to reset a furnace if it is not detected?
Your furnace can generally be reset by shutting off the power momentarily or shutting off the furnace itself at the thermostat, waiting a few moments, and then turning it back on.
How much does it cost to replace a furnace flame sensor?
Most furnace flame sensors cost less than $20, but if you opt to have a professional HVAC technician make the repair, you can expect to pay between $75 and $250.
How long does a furnace flame sensor last?
If you’ve just replaced the sensor or had a new furnace installed, you can expect the flame sensor to last for about five years. The average lifespan of a furnace is 15 to 30 years, so you can anticipate a flame sensor replacement once or twice over the course of your homeownership.
What is a flame sensor?
The flame sensor is a safety component of a furnace located on the interior of the burner assembly. It monitors and verifies whether a flame is burning inside the unit.
What is a thermocouple on a gas furnace?
A thermocouple is often found on older model gas furnaces with a standing pilot. It has a small flame that burns continuously, keeping the top of the thermocouple at a high temperature. If the flame goes out and the tip of the thermocouple cools, it will automatically shuts off the furnace’s gas valve.
What is covering the end of a flame sensor?
Soot and other debris is covering the end of the sensor (cleaning the flame sensor may fix this issue rather than a flame sensor replacement)
How to avoid being caught in a situation where furnace service is needed immediately?
To avoid being caught in a situation where furnace service is needed immediately, schedule routine inspections. Seasonal maintenance can support your unit in working properly when you need it most and expanding the lifespan of the furnace. Explore our top furnace brands if it’s time to replace your unit.
Can a furnace operate with a flame sensor?
Your furnace will only operate with a certain type of flame sensor. Ensure the component you purchase is compatible with your unit. Check the owner’s manual for guidance on the type of sensor you need.
