Knowledge Builders

should i fill concrete expansion joints

by Prof. Vada Lubowitz PhD Published 3 years ago Updated 2 years ago
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While it's not always necessary to seal or fill a joint, here are a few things to think about:

  • A sealer is soft and able to accommodate the concrete slab's expansion and contraction. ...
  • A filler is a rigid material that supports the edge of the joint when heavy traffic crosses. ...
  • Both sealers and fillers should only be installed after the slab has had a chance to shrink as much as possible. ...

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After a joint is established, it needs time to activate as the slab cures. Ideally after 90 days, the joint should be filled or sealed. Joint filling is done the full depth of the joint while sealing is only done over the surface level with a flexible material over a rod to help keep the proper shape of the joint.Oct 31, 2018

Full Answer

Why to replace concrete expansion joints?

Concrete expansion joints are designed to prevent moisture from seeping under the pads. When this happen, the level of the concrete can sink or cracking on the surface can result. The expansion joints allow for expansion and contraction during extremes of heat and cold, dryness and humidity. When these joints wear out, the concrete becomes more ...

How do you fill in concrete holes or cracks?

  • Using a Chisel, Make the Crack Wider at the Bottom than the Top.
  • Clean Out the Debris with a Stiff Fiber or Wire Brush.
  • Fill the Crack with Patching Mix (also know as Vinyl Concrete)
  • Address Any Pop-Outs.
  • Wet the Surface and Apply a Concrete Bonding Agent.
  • Pack a Small Amount of Anchoring Cement into the Hole.

What are some ways to repair concrete cold joints?

  • Try to avoid cold joints in the middle of the wall, where the loads are high.
  • Let the rebar run 2 to 3 feet out of the concrete at the joint so you can tie into it when you continue the pour.
  • If there isn’t already rebar in place where you stop the pour, put some in before the concrete begins to set. ...

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How to fill large holes in concrete cement floors?

Part 2 Part 2 of 3: Mixing and Spreading Patching Material

  1. Fill holes with a mortar mix instead of regular concrete. When you shop for store-bought concrete, you will see a variety of different options.
  2. Brush a bonding agent onto the concrete. A bonding agent is a liquid that helps join new and old concrete.
  3. Pour the mortar mix into a bucket filled with water. ...

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How do you fill concrete expansion gaps?

0:241:59How to Reseal Concrete Expansion Joints Part 2 - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou want to place a backer rod a foam cell backer rod in between the expansion joint.MoreYou want to place a backer rod a foam cell backer rod in between the expansion joint.

Should you fill concrete expansion joints before epoxy?

Some people will consider filling the joints before the epoxy coating is applied. It might sound like a good idea, but if the joints are filled with a solid material and then covered with epoxy, it defeats their purpose. Improperly filled expansion joints is where the chips and cracks in floors are born.

Can you cover expansion joints in concrete?

0:009:04Mastic cover on Expansion Joints for Concrete - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis video is going to cover how to apply mastic over the top of an expansion joint so expansionMoreThis video is going to cover how to apply mastic over the top of an expansion joint so expansion joints are used in in-between concrete usually between concrete.

What is the best expansion joint filler for concrete?

Silicone: The most recent of these materials to be discovered as a joint filler option, silicone is considered the top choice by many in the concrete world. This is because it's both flexible and durable, allowing for expansion and contraction of the slab without any cracking or breaking of the seal.

How deep should expansion joints be cut in concrete?

A good rule of thumb is to make your cut ¼ the thickness of your concrete. If ¼ of your slab's thickness, doesn't reach 1” make sure you still cut at least a 1” depth.

Can you caulk concrete expansion joints?

Caulking Concrete Cracks and Expansion Joints Even expansion joints in your concrete driveway should be caulked. They can be the biggest culprit of water under your slabs. Notice how the caulking is slightly lower than the concrete slab around it.

What do you use to fill in joints in concrete?

Expansion joints must be sealed with a flexible sealant, like QUIKRETE® Self-Leveling Polyurethane Sealant or QUIKRETE® Non-Sag Polyurethane Sealant…or an expansion joint strip, to prevent water from penetrating the joint and deteriorating the sub-base.

How often should you put expansion joints in concrete?

Usually, expansion joints should be no farther apart than 2 to 3 times (in feet) the total width of the concrete (in inches). So for a 4 inch thick concrete slab, expansion joints should be no more than 8 to 12 feet apart.

What happens if you don't cut concrete?

Late sawing can result in random concrete cracks. Shallow cracks aren't sufficient to prevent uncontrolled cracking while deep cuts are excessively labor intensive and undermine the aggregate interlock in the concrete.

What material is used to fill expansion joints?

The material used for expansion joint fillers include low viscosity epoxy resins, and cork and woods such as southern yellow pine, redwood, or western cedar.

What is the best expansion joint sealant?

The best option for sealing horizontal expansion joints is QUIKRETE Self-Leveling Polyurethane Sealer. Self-Leveling Polyurethane Sealant is a highly fluid and flexible sealant that will stretch up to 800 percent without failing. This allows for ground movement and expansion and contraction from temperature change.

Can I use silicone as an expansion joint?

Silicone joint sealants ensure long-term performance of concrete expansion joints. For long-term durability of plazas and walkways, you can count on long-lasting performance of your concrete expansion joints with Dow's silicone pavement sealants.

Can you epoxy over concrete joints?

These floor joints can be covered with epoxy. The proper way to fill these joints is with a tough elastic material. It needs to be tough enough to account for floor impact but also elastic to allow some (little) movement in the concrete.

Should you fill in contraction joints?

Just remember that expansion joints should always be sealed and filled with a flexible joint sealer and never epoxied or coated over. Contraction joints can be filled in the same manner after a coating or sealer is applied if you desire.

What do you use to fill saw cuts in concrete?

0:3129:47How To Fill In Saw Cuts & Cracks To Create A Seamless Floor Before ...YouTubeStart of suggested clipEnd of suggested clipWe're going to show you how to patch cracks in preparation for our metallic epoxy floor kit now we'MoreWe're going to show you how to patch cracks in preparation for our metallic epoxy floor kit now we're going to be filling these cracks. With our patcher paste you don't have to fill the cracks.

Can I epoxy over sikaflex?

Yes Sikalfex Concrete Fix can be painted with an epoxy floor based on the manufacturer recommendations.

How thick is a concrete sidewalk?

Cut them to be the same height as the thickness of your concrete. So for a 4″ thick sidewalk you’ll cut 4″ expansion joints. As you pour each slab of concrete, stop and place your joint in between each slab.

What is pre-molded joint filler?

Pre-molded joint filler should be used to separate slabs from building walls and footings. If the slab contains wire mesh, I recommend you stop the mesh at the joint. Joints should be spaced so that the concrete sections are even and uniform. It’s recommended to have concrete joints along column lines.

Why do concrete slabs crack?

If a concrete slab is too big and doesn’t have expansion joints, when the structure shifts, vibrates, expands or contracts, the stress and pressure finds relief by cracking. Expansion joints are used to prevent these cracks.

Why do you need an expansion joint in a concrete slab?

The purpose of having an expansion joint in a concrete slab is to prevent cracks and buckling. Joints prevent damage to the slab which makes them last longer and look better. By including expansion joints, there’s a place for the concrete to go when it moves.

What is joint in concrete?

Joints are used in areas where two slabs of concrete meet, when a slab meets another concrete structure like a wall or when a span of concrete is overly long. For example, a 100 ft. concrete sidewalk wouldn’t be poured in one long slab. You’d get lots of cracks. Rather, we cut expansion joints which breaks the sidewalk into smaller pieces. These smaller slabs of concrete can move much easier which helps prevent cracks and buckling.

Why does concrete expand?

Concrete routinely expands and contracts as it changes temperature. It can also shift a little with the movement of the earth. Concrete expansion joints give the slabs just enough room to move which helps prevent cracks & buckling. Without these joints, even a little movement creates pressure and stress on the concrete.

What is an expansion joint?

Expansion joints are filled with a flexible material that runs along and inside the joint or gap in slabs and other concrete structures. An expansion joint is designed to absorb the expansion and contraction of concrete that naturally occurs due to change in temperatures.

Should Expansion Joints Be Filled?

It might sound like a good idea, but if the joints are filled with a solid material and then covered with epoxy, it defeats their purpose. Improperly filled expansion joints is where the chips and cracks in floors are born .

What are the gaps in concrete called?

The gaps in concrete are known as control joints or expansion and contraction joints and they are there for a substantial reason. These joints are placed in the slab as an allowance space for concrete expansion. Temperature changes make concrete expand and contract.

Why is concrete prone to cracks?

Day in and day out, concrete is subjected to enormous amount of strain from heavy vehicles, massive cabinets, metal power tools and bulky repair equipment. With all the pressure they endure, together with the temperature changes, concrete floors are prone to cracks and damages. To help in handling the load distribution of the floor and reduce ...

How deep are expansion joints?

Expansion joints are the V-shaped grooves that are typically cut at every 5-10 meters at a depth of 5 mm and 5 mm wide . Having the floor joints in place helps create a weakened area in the concrete slab, since cracks follow the path of least resistance. The goal is to have the concrete crack inside a nice clean cut rather than cracking with random ‘spidery’ cracks throughout the floor.

Can you epoxy a garage floor in Tampa?

Beautifying your garage floor in Tampa has never been easier. All it takes is an epoxy floor coating professionally installed. We have the tools, team and experience to turn an old dinged or damaged concrete floor into a thing of beauty. With a concrete floor epoxy coating installed, your garage floor will be sealed and protected against dust, dirt and spills. Say hello to the new and improved garage flooring that is easy to enjoy and simple to clean and maintain. Get your all new epoxy flooring in Tampa from your local professional floor painting company today!

Can you fill expansion joints with epoxy?

We do not fill the expansion joints; we paint epoxy over them to get the color continuity. We use 100% solids epoxy that is self-leveling and has a tough, flexible consistency and high elasticity. It goes over control joints, making the entire concrete floor strong and durable. As a result of our epoxy application, you’ll get a seamless finish with minimal chances of getting dents and cracks on the epoxy. Despite repeated expansion and contraction of underlying concrete, your epoxy flooring will stay strong, smooth and beautiful.

How long does it take for Sikaflex to cure?

Sikaflex will be tack-free in 1 to 2 hours and fully cured in 3 to 5 days. I didn’t drive on it for 5 days.

Why are expansion joints important?

Concrete expansion joints are important. They prevent cracks in driveways and sidewalks. Our tutorial shares how to repair them step-by-step.

How to remove loose sealant from expansion joint?

Loose sealant on the edge of the expansion joint can be scraped off with your utility knife.

Why is it good to have cracks in control joints?

It’s good that there are cracks in the control joint because that indicates they’re doing their job (keeping the cracks confined to the joint and not the concrete pad). Prep indeed stinks for expansion joints.

How big should a backer rod be?

Here’s a BIG TIP: the diameter of the backer rod should be 1/8 inch larger than the width of your concrete expansion joint.

What is concrete expansion joint?

Concrete expansion joints are also known as isolation joints. Like I said in the intro these joints allow concrete pads to expand and contract during freeze-thaw cycles. Without a concrete expansion joint, your sidewalk or driveway would crack.

What does it mean when you see black felt on concrete?

If you look at the expansion joints between your concrete you might see black felt or old sealant.

What is the best filler material for concrete?

Of all the types of sand that are used as construction material, silica sand serves as the most viable filling material for concrete expansion joints. While other types of sand, such as concrete sand, masonry sand, and crushed stone sand, also do well as filling materials, silica sand stands as the best filler material. The silica sand qualities make it a viable substitute for the best filling materials, such as the expensive sponge rubber and Ceramar foam.

Why are expansion joints important?

Cockroach and insect infestation is also a concern. Expansion Joints are often the perfect spot for insects to hide and multiply. The space protects them from the elements of weather, such as rain. Them breeding in the expansion joints is definitely an unwanted occurrence.

What is the purpose of sealing a concrete expansion joint?

The filling and sealing of the joint are intended to prevent deterioration of the joint , such as erosion and cockroach infestation.

How to know when to reseal expansion joints?

You will know when your expansion joints need resealing. Once the old sealants have started to crack or show signs of significant deterioration, such as flattening, immediately remove the old layer of sealant. Proceed to reseal it with the same sealant.

Why is water leakage in expansion joints problematic?

Water leakage is problematic because the more water that goes through the joint, the more it becomes damaged. The water leakage will commence a chain of events wherein more and more water will come in and damage the joint.

What materials are used for filling?

As for the filling materials, the common materials used for filling include Sponge Rubber, Asphalt, Ceramar Foam, Fiber Expansion, and Granulated Cork. However, the option to use other construction materials as fillers is available. The following sections will go through the prospects, benefits, and drawbacks of using sand as filling material.

How long does an expansion joint last?

Doing so would often result in shoddy output. Remember that you expect your expansion joint to last for years, so do the job properly.

What to consider when sealing concrete joints?

Things to consider when sealing or filling concrete joints. Sealers must bond to the concrete and be impermeable. Courts and Cracks. Sealed joints should have a backer rod or bond breaker in the bottom. Sealers and fillers for concrete joints are not the same thing and have very different purposes. While it's not always necessary to seal ...

What is a sealer for concrete?

A sealer is soft and able to accommodate the concrete slab's expansion and contraction. The sealer's purpose is to prevent water, ice, and dirt from getting into the joint (and into the subgrade) and to prevent intrusion from below the slab—including of radon. Sealers can also improve the appearance of floors and slabs.

How long does it take for concrete filler to work?

Fillers are only effective if installed after the concrete has gone through most of its shrinkage, although that can take a year or more. Fillers and sealers should be checked at the end of the first year of service and repaired or replaced as needed.

What is the best way to seal concrete?

Effective sealant materials must bond to the concrete, be impermeable, and be able to handle the expansion and contraction. Before installing a sealant, the joint must be dry and free of dust and debris. Vacuum it thoroughly before sealing. Carefully follow the sealant manufacturer's installation instructions. ...

What is a filler in a saw cut joint?

A filler is a rigid material that supports the edge of the joint when heavy traffic crosses, like this polyurea joint filler from Specguard. This type of material is only effective with saw-cut joints; rounded tooled edges can't support the filler.

Where to use a sealer rod?

For sealers, use a bond breaker or backer rod in the bottom of the joint. This prevents the sealer from sagging into the joint and from adhering to the bottom of the joint, which allows the sealant to stretch on both the top and the bottom. A backer rod in the joint also keeps the sealer plug thinner, reducing the amount of sealant needed.

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1.Should I fill concrete expansion joints? - Quora

Url:https://www.quora.com/Should-I-fill-concrete-expansion-joints

22 hours ago The short answer is No. Concrete expansion joints are used to allow concrete slabs, especially sidewalks and paved areas, to expand and contract as the temperature changes. Filling them …

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