Advantages and Disadvantages of Process or Functional Plant Layout
- Advantages of Process Layout The chief advantages of the process or functional layout may be stated briefly as follows (i) Flexibility. ...
- Disadvantages of Process Layout The thief drawbacks may likewise be summed up as follows: (i) Difficulty in the use of machines. ...
- Comparison between Line Layout and Functional Layout Characteristics Line Layout Functional Layout 1. ...
Full Answer
What are the disadvantages of process layout?
The following are the disadvantages of process layout: Materials have to be carried forward and backward quite frequently. Mechanization of material handling becomes difficult. Fixed path material handling equipment like conveyor belts, chutes etc cannot be used and cost of material handling is quite.
What is the difference between process layout and product layout?
The major goal of process layout is to minimize the transportation and material handling costs while the primary objective of the product layout is to minimize idle time and maximize efficiency of the process. f. The utilization of process layout generally results in higher levels of work-in-process inventory than does the product layout.
What is the difference between process layout and failure rate?
If one piece of equipment fails, the line will quickly come to a halt. Consequently, preventive maintenance to reduce the failure rate is advisable. In contrast, a process layout often contains duplicative equipment so that if one particular piece of equipment fails, the work can usually be shifted to another piece of equipment.
What are the advantages of the functional layout of machines?
(ii) Scope of expansion. Under such layout, the capacities of the different lines can be easily expanded. (iii) Full utilization of equipment. The functional layout of machines leads to better utilization of the equipment.
What are some examples of equipment flexibility?
What are the advantages and disadvantages of automation?
What is a repetitive process?
What is batch processing?
What is the primary objective of process layout?
Why is preventive maintenance important in a product layout?
What is process selection?
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What are the advantages of process layout?
Benefits of a process layoutCost reduction: In some cases, organizations can reduce costs by using a process layout. ... Flexibility: By using a process layout, organizations can enjoy a high level of flexibility in the type of processes they can perform and have the ability to complete various processes simultaneously.More items...•
What are the main advantages and main disadvantages of a product layout?
Product layouts can generate a large volume of products in a short time. Cost. Unit cost is low as a result of the high volume. Labor specialization results in reduced training time and cost....Disadvantages of product layouts include:Motivation. ... Flexibility. ... System protection.
Which of the following is a disadvantage of process layout?
(a) Disadvantages of process layout are: (i) reducing material handling efficiency. (ii) Throughput time is high. (ii) Complex flow can be difficult to control.
What are the disadvantages of the process layout strategy?
Process Layout: Possible Disadvantages: (1) Higher flow times of products due to: (a) Intermittent flows of the material; and (b) More numerous machine set-ups. (2) Production planning and control is more complex; much paper work is necessary.
What are the disadvantages of plant layout?
Disadvantages of Process Layout: Under this method, more floor space is needed for the same quantum of work as compared to product layout. (2) Higher cost of material handling: Material moves from one department to another under this method, leading to the higher cost of material handling.
What is the advantages and disadvantages of a position layout?
With Fixed-Position Layouts, the equipment, material, and workers must come to the production area—and the equipment is generally left on site because it is too expensive or difficult to move. The advantage to Fixed-Position layouts is low fixed costs, while the disadvantage is high variable costs.
What are the advantages and disadvantages of process management?
Pros and Cons of Business Process Management (BPM)Advantages of BPM. To better understand BPM, one must be aware of its pros and cons. ... Problem Solving Simplified. ... Reduced Risks. ... Measurability. ... Customer and employee excellence. ... Technology and workforce augmentation. ... Disadvantages of BPM. ... Weak management and loss of funds.More items...•
What are the 2 main disadvantages of line production?
Other disadvantages of assembly line production are based on the worker's point of view. Because little training is generally required, wages may not be very competitive. The work itself can also be extremely repetitive and monotonous, offering little in the way of mental stimulation and creative critical thinking.
Is a disadvantage of process departmentalization?
Disadvantages of Departmentation by Process Delay in process or wrong production of one department affects the performance of all departments also. There is a possibility of conflict among managers of process departments. The responsibility of total profit can not be assigned to a process department.
What are the disadvantages of a poor layout?
A poor layout causes waste in transportation, handling and movement between workstations; it gives rise to delays and, in the case of overcomplicated storage systems, unnecessary processing.
What are the advantages and disadvantages of product orientation?
It assumes that its customers want the cheapest product available and will strive to realise this price.Advantages: Economies of scale, efficiency, low cost to customers.Advantages: Focus on quality, innovation, skills development/outsourcing.Disadvantages: Potential missed market opportunities, obsolescence.More items...•
What are the disadvantages of product design?
Disadvantages of Product Development StrategyRiskiness. It's safer to stick with something that you and your customers already know than to venture into untested territory. ... Extra cost. ... Evolving markets. ... Competition.
What are the disadvantages of product placement?
Disadvantages of product placementIt is rather expensive. ... It is difficult to monitor the efficiency of such an ad. ... It does not have a direct call to action. ... It is often associated with certain actors.
What are the disadvantages of product structure?
Product organisational structure does have certain disadvantages, including being difficult to scale and potentially: duplicating functions and resources, eg a different sales team for each division. dispersing technical expertise across smaller units. nurturing negative rivalries among divisions.
Chapter 06 Process Selection and Facility Layout - Quizlet
Study with Quizlet and memorize flashcards containing terms like 1.Explain the importance of process selection in system design, 2.Briefly describe the five process types, and indicate the kinds of situations in which each would be used, 3.Briefly discuss the advantages and disadvantages of automation and more.
Chapter 6 Flashcards | Quizlet
determines the form and function of how production of goods or services is to occur. Major implications for layout of facilities, equipment, and design of work systems. occurs as a matter of course when new products are being designed or existing products are redesigned.occurs due to technological changes in equipment/methods improvements
Chapter 6 Learning Objectives - California State University, Sacramento
Chapter 6 Learning Objectives MGMT 180. 1) Explain the strategic importance of process selection: a) Process selection refers to deciding on the way production of goods or services will be organized. . Processes convert inputs to outputs; they are the core of operations manage
Solved A company needs to rebalance a product layout for - Chegg
A company needs to rebalance a product layout for producing new plastic license plates. They plan to use the assembly line six hours in order to meet projected demand of 2,160 license plates each day.
Ch 10 operation management
1 Ch 10: operation management Question (1): True or False: 1. By turning raw materials into finished goods, production creates form utility. ( T) 2. Services are more tangible, more customized, and less storable than most products.F
Solved Common reasons for redesign of layouts include: (I) - Chegg
Common reasons for redesign of layouts include: (I) efficient operations. (II) accidents or safety hazards. (III) new products or services. (IV) morale problems.
What is segregated process?
The processes are segregated and the machines of each process are kept together while each process is kept separately. For example all the milling equipment would be arranged in the milling department, all the grinding machines in the grinding department and welding machines in the welding department. It requires large amount of specially designed ...
Why is process layout important?
Process layout facilitates full utilization of equipment. General purpose machines are used in each department which can perform a variety of jobs. There is no need to provide a separate machine for each product line.
What is process layout?
The process layout is suitable in the case of job order production, i.e., production is based on customer orders in which different varieties of goods are produced in small quantities. It is suitable in the case of catalytic crackers used in the refining of crude oil into petrol, kerosene, wax, rolling mills, wire drawing, chemical plants etc.
Why is inventory high?
Due to the lack of continuous flow of production there is high in-process inventory. Frequently materials have to be carried back and forth. This results in delays and therefore the investment in inventory is high.
What is general purpose machine?
General purpose machines which are usually of low cost are used. Duplication of machinery is avoided. Further general purpose machines do not become obsolete as rapidly as special purpose machines.
What happens if a machine breaks down?
In case of breakdown of any machine, the whole process does not come to a standstill. Work of the machine which suffers from breakdown can be transferred to the other machines.
Why is supervision so expensive?
Cost of supervision is high because the number of employees per supervisor is less resulting in reduced span of control. Further, the work is to be checked after each operation.
What is process layout?
Process or Functional Layout: Process layout means the arrangement of similar machines in a group in one department according to the functions they perform in the plant. Thus, welding equipment may be placed in a separate welding department for the benefit of all lines of department. All lathe machines may similarly be placed at one place in the lathe department.
What is stationary plant layout?
This type of layout is used in those situations where the semi-finished goods are of such nature, size and weight that their movement from one place to the other is not Here, men, equipment and the materials is moved to a place where all the manufacturing action are carried on. Such layout is preferred in ship-building, locomotives, job-welding shops, construction of darns and bridges etc.
Is a plant laid out on a pure line pattern?
In practice, plants are generally laid out neither on the pure line pattern nor on the pure functional basis. The basic features of these two types of layout are combined to derive the maximum advantage from them without incurring their disadvantages.
Is material handling a mechanization?
1. Mechanization of material handling Yes No
What are some examples of equipment flexibility?
Examples include construction of a dam or a bridge, conversion of the production system from a jobshop to group technology, and installing and implementing a new inventory and bar coding system.
What are the advantages and disadvantages of automation?
Disadvantages: High purchase cost, less flexibility than human labor, and workers' fear that automation will cause them to lose their jobs.
What is a repetitive process?
c. Repetitive: This type of a process involves higher volumes of more standardized goods or services. The flexibility of the process to produce a variety of goods, the skill of the workers, and the amount of work-in-process inventory are all less than in a batch process. Typical examples of this type of process include appliance and automobile manufacturing.
What is batch processing?
b. Batch: Batch processing is used when a moderate volume of goods and services is demanded. It is designed to handle a moderate variety in products. The processing is intermittent. The flexibility of the process to produce a variety of goods, the skill of the workers, and the amount of work-in-process inventory are all less than in a job shop. A typical example of batch processing is paint manufacturing.
What is the primary objective of process layout?
e. The major goal of process layout is to minimize the transportation and material handling costs while the primary objective of the product layout is to minimize idle time and maximize efficiency of the process.
Why is preventive maintenance important in a product layout?
Preventive maintenance and machine reliability are more important in a product layout than in a process layout because equipment breakdowns may involve shutting down a workstation, which may in turn result in shutting down downstream workstations.
What is process selection?
Process selection refers to the ways organizations choose to produce or provide their goods and services. It involves choice of technology, type of processing, and so on. These choices have important implications for capacity planning, layout of facilities, equipment choices, and the design of work systems.
What are some examples of equipment flexibility?
Examples include construction of a dam or a bridge, conversion of the production system from a jobshop to group technology, and installing and implementing a new inventory and bar coding system.
What are the advantages and disadvantages of automation?
Disadvantages: High purchase cost, less flexibility than human labor, and workers' fear that automation will cause them to lose their jobs.
What is a repetitive process?
c. Repetitive: This type of a process involves higher volumes of more standardized goods or services. The flexibility of the process to produce a variety of goods, the skill of the workers, and the amount of work-in-process inventory are all less than in a batch process. Typical examples of this type of process include appliance and automobile manufacturing.
What is batch processing?
b. Batch: Batch processing is used when a moderate volume of goods and services is demanded. It is designed to handle a moderate variety in products. The processing is intermittent. The flexibility of the process to produce a variety of goods, the skill of the workers, and the amount of work-in-process inventory are all less than in a job shop. A typical example of batch processing is paint manufacturing.
What is the primary objective of process layout?
e. The major goal of process layout is to minimize the transportation and material handling costs while the primary objective of the product layout is to minimize idle time and maximize efficiency of the process.
Why is preventive maintenance important in a product layout?
Preventive maintenance and machine reliability are more important in a product layout than in a process layout because equipment breakdowns may involve shutting down a workstation, which may in turn result in shutting down downstream workstations.
What is process selection?
Process selection refers to the ways organizations choose to produce or provide their goods and services. It involves choice of technology, type of processing, and so on. These choices have important implications for capacity planning, layout of facilities, equipment choices, and the design of work systems.
Advantages of Process Layout
Disadvantages of Process Layout
- The thief drawbacks may likewise be summed up as follows: (i) Difficulty in the use of machines.The mechanical devices for material handling, cannot be conveniently employed. (ii) Dis-economy of floor space.This type of layout requires more floor space than the product layout. (iii) Wasteful hauling of materials.The materials have to be carried forward and backward quite fr…
Comparison Between Line Layout and Functional Layout
- Characteristics Line Layout Functional Layout 1. Mechanization of material handling Yes No 2. Avoidance of bottlenecks Yes No 3. Economy in material handling Yes No 4. Economy of manufacturing time Yes No 5. Simplicity of production control Yes No 6. Economy of inspection Yes No 7. Accumulation of work-in-progress No Yes 8. Flexibility No Yes 9. Scope for expansio…