
What does EGR code p0401 mean?
Code P0401 Definition Exhaust Gas Recirculation (EGR) Flow Insufficient Detected Code P0401 Meaning The exhaust gas recirculation (EGR) recirculates small amounts of exhaust back into the combustion chambers of the engine in order to decrease the combustion temperature, thereby reducing the formation of smog-producing nitrogen oxides.
What happens when an EGR valve fails?
However, like any mechanical device, an EGR valve is susceptible to eventual failure. When this failure disrupts an EGR valve’s ability to feed exhaust gases into an engine’s intake, diagnostic fault code P0401 is logged by a vehicle’s ECM, and a check engine light is illuminated.
What is an EGR system and why is it important?
The EGR system is important because it reduces emissions by allowing burnt exhaust gas to flow back into the engine. This helps lower your engine’s combustion temperature for a reduction in oxides of nitrogen (NOx) emissions.
How do I know if EGR is flowing?
When EGR is flowing, the pressure will rise in the hose connected below the orifice and drop in the hose connected above it, thus the Engine Controller (ECM/PCM, etc.) can determine if EGR is flowing and how much.

What is an EGR valve?
The EGR valve is a device with an internal pintle that is lifted off its seat to allow that very small amount of exhaust gas to enter the intake stream. The earliest EGR valves developed for carbureted engines use a vacuum diaphragm to open the pintle when the throttle is opened, with the vacuum passing through a thermal vacuum switch on its way to the diaphragm. The thermal switch prevents EGR flow when the engine is cold.
How does EGR flow into intake?
The exhaust flow into the intake stream happens very naturally when the EGR valve is open, because the pressure in the exhaust is always greater than the pressure in the intake when the engine is running. Typically the recirculated exhaust will be fed into the intake right behind the throttle plate or through a very small port in each intake runner to make sure every cylinder gets exactly the same amount of EGR flow. Sometimes on the small-port systems (some Nissans and Fords have this), a few of the ports will clog, causing a surge or an engine skip due to uneven EGR delivery between cylinders.
What is the EGR sensor on a pre-OBD2?
Pre-OBD2 Asian vehicles are often fitted with a two wire EGR temperature sensor that will report hot exhaust gas when the valve is open – or the lack of hot exhaust gas if there is no flow.
Why does exhaust gas recirculate?
Since exhaust gas leaving the combustion chamber is inert (meaning it won’t burn), about 5% of the exhaust gas on average is recirculated to prevent the combustion chamber temperatures from exceeding the 2500 threshold, but EGR on a gas burner only opens when the engine is off idle and under load.
Why is EGR important?
The EGR system is important because it reduces emissions by allowing burnt exhaust gas to flow back into the engine. This helps lower your engine’s combustion temperature for a reduction in oxides of nitrogen (NOx) emissions.
What is the DTC code for exhaust gas recirculation?
Diagnostic trouble code (DTC) P0401 stands for “Exhaust Gas Recirculation (EGR) Flow Insufficient Detected.” This code means that the computer detects insufficient exhaust gas recirculation (EGR) flow in the system.
What is the code for engine knocking?
Engine knocking or pinging during acceleration. How to Diagnose the P0401 Code. Obviously, there is more than one potential reason that a code P0401 might be set, and diagnosing the root cause can be a little tricky for the untrained eye.
What Is an EGR System, and How Does It Work?
The exhaust gas recirculation system was invented to reduce the volume of toxic gases that reach the atmosphere. This system works by sending a certain amount of exhaust gas back to the intake manifold from where they are pushed into the cylinders for another round of combustion.
What Are the Common Symptoms of P0401 Fault Code?
The first symptom you’ll notice when the code P0401 is triggered is the check engine light. It signals the driver about a possible issue with the car, and it should be checked as soon as possible. Just seeing the check engine light isn’t a symptom of one specific problem though, but a combination of other symptoms as well. If you scan the ECU with an OBD II scanner, you’ll have an idea what kind of issue triggered the check engine light in the first place.
What is the P0401 Code, and What Does It Mean?
The P0401 code stands for exhaust gas recirculation flow insufficient detected. What this means is that the EGR system isn’t sending the required amount of exhaust fumes back into the intake manifold, or isn’t doing it at the right time.
Can You Drive with P0401 Code?
The P0401 code is considered moderately severe, and you shouldn’t drive the car until the code is fixed. Because a faulty EGR system can cause damage to other internal parts of the engine, it’s not worth risking other, more expensive parts of an engine for an issue you can easily fix for $20 an hour of your time.
What is the code for EGR valve failure?
When this failure disrupts an EGR valve’s ability to feed exhaust gases into an engine’s intake, diagnostic fault code P0401 is logged by a vehicle’s ECM, and a check engine light is illuminated.
What is the EGR valve?
This valve, contained within an engine’s emissions system, allows small amounts of exhaust gasses to filter into an engine’s intake. These gasses are then burnt, thereby reducing overall emissions output at a vehicle’s tailpipe.
How to check EGR temperature?
With the use of a scan tool, check for recorded fluctuations in EGR temperature, via the EGR temperature sensor. Carefully determine whether or not the engine’s RPMs fluctuate upon the opening of the EGR valve itself.
What is the diagnostic code for exhaust gases?
Diagnostic trouble code P0401 is used to describe a condition in which the circulatory flow of exhaust gases through an engine’s EGR valve, is below that which is anticipated.
Do you need to remove EGR valve?
Once removed, the EGR valve should be carefully cleaned, as should any corresponding EGR tubes.
Is EGR valve prone to EGR?
While today’s EGR valves tend to be relatively well designed, virtually any engine is still prone to the occasional EGR-related issue. However, perhaps no such issue is as common as that related to diagnostic trouble code P0401.
Can EGR valves be replaced?
In the event that EGR operation is still limited or non-existent in nature, replacement of the EGR valve /motor is advised. Follow all factory specific service literature for your particular vehicle, when conducting such repairs.
Why does the EGR valve malfunction?
EGR valves can malfunction by becoming stuck open or closed due to carbon buildup.
Why does my EGR valve keep getting stuck?
EGR valves can malfunction by becoming stuck open or closed due to carbon buildup. When the trouble code P0401 is set, CO2 is reintroduced to the combustion chamber at the incorrect time or in incorrect amounts, which does not decrease the combustion temperature sufficiently enough to prevent the increase of NOx.
How to remove carbon buildup from throttle body?
Remove air intake hose that is connected to the throttle body. Remove throttle body. Remove intake manifold to inspect for carbon buildup – use speedometer cable and throttle body cleaner to remove carbon buildup.
