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what is a box baler

by Reynold Lubowitz Published 2 years ago Updated 2 years ago
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Cardboard Balers, also known as cardboard compactors or cardboard crushers, are a popular machine that is designed to compress cardboard boxes or other bulk packaging materials. Once the cardboard is compressed into bundles or bales, the bales or bundles are tied off, reducing them to a much smaller, more manageable size.

A cardboard baler machine is used to compact excess cardboard into bales or bundles for easier disposal or recycling. The cardboard is fed into the machine where a press is used to tightly compress the cardboard into a smaller size. Once compressed, the bale is tied off, then ejected.

Full Answer

How to operate a cardboard box Baler?

Vertical cardboard baler:

  • For baling small to medium volumes of cardboard waste
  • Ideal for smaller businesses
  • Easy to operate by one person
  • The cardboard is compressed vertically
  • Relatively small footprint
  • Produces one bale at a time
  • Compressed cardboard needs to be wired manually by the operator

How to make a cardboard Baler?

a. Create a flat surface on the bottom of the baler with folded sheets of cardboard. b. Break down each box separately, and stand them up vertically in the baler chamber. c. Make a layer on the bottom of the chamber with other recyclables, like aluminum, for strength.

How much does a cardboard Baler cost?

Short ROI on a low cost investment. A cardboard baler is an investment in your company with a lot of cost-saving and environmental benefits. The initial average investment of a new vertical cardboard baler machine is between $5,000 – $20,000. A new horizontal baler starts at $20,000 for a closed-door baler.

How to empty Baler?

Empty Balers. This mod adds a button to empty out a partially full baler so that you can start a new fill type [default CTRL-DELETE]. You must first unload any complete bales, but otherwise the action can be performed at any time. The partial bale will dissapear and the baler will then accept the next fill type. Features:

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How does a box baler work?

How do balers work? Balers come in all shapes and sizes, but the way they operate is basically the same. Cardboard is loaded evenly into an empty chamber until it is full, the main door is closed, and a hydraulic ram compacts the cardboard into a uniform size of bale.

What is a baler for cardboard?

What is a baler? Balers are used for baling recyclable materials like cardboard, paper, plastic, and metal for bulk pickup. These machines compress the recyclables into compact bales, which can be easily stacked and transported for recycling.

What is a baler in a warehouse?

The more room there is to store and transport materials, the more business you can do, and the better your bottom line will be. A commercial baler is a piece of equipment that warehouses can use to compress their loose waste or recyclable materials such as cardboard, paper, plastic, foam, etc.

How much is a cardboard baler worth?

A cardboard baler is an investment in your company with a lot of cost-saving and environmental benefits. The initial average investment of a new vertical cardboard baler machine is between $5,000 – $20,000. A new horizontal baler starts at $20,000 for a closed-door baler.

What is the difference between a baler and compactor?

Balers and compactors are both effective tools for reducing the size of the materials getting processed. The difference is that balers are used for processing recyclables while compactors help reduce trash volume.

What does baler mean?

/ (ˈbeɪlə) / noun. an agricultural machine for making bales of hay, etcAlso called: baling machine.

What is a bailer used for in a warehouse?

Balers are machines used in the recycling process. These recycling machines all work in basically the same way. A recyclable commodity like cardboard, aluminum, plastic, paper products, shrink wrap, tires, or non-ferrous metal is loaded into the baler chamber.

What is a baler unit?

Baler machines compress trash and waste materials for more efficient disposal. Inside each baler is a press that can generate enough force to compact cardboard boxes and other industrial or commercial trash into bales. These baled units get tied to help them maintain their form and shipped away for off-site disposal.

What are the parts of balers?

Chapter 4: Baler Parts and AccessoriesHydraulic Cylinder: This part exerts the required force to compress the material. ... Ram: Attached to the hydraulic cylinder is the ram. ... Hydraulic System: ... Oil Filter: ... Motors and Other Electrical Components: ... Proximity Switches and Other Types of Sensors: ... Control System: ... Bale Chamber:More items...

How heavy is a bale of cardboard?

approximately 660lbsWhat is the weight and size of a bale of cardboard? The average weight of a cardboard bale produced by a vertical baler is approximately 660lbs or 300kg. This is the weight of a medium-sized bale measuring 47.2 x 31.5 x 31.5 inches or 120 x 80 x 80 cm.

How much is a tonne of cardboard worth?

Bales of cardboard are valuable secondary raw materials for new cardboard and are worth money on the world market for wood fiber products. The price of a bale of cardboard can fluctuate considerably. A metric ton of cardboard, for example, fluctuated roughly between $20 and $210 in the past five years in the U.S.

How does a baler work?

It compresses cardboard waste , such as boxes and cardboard plates, into tightly compressed bales with a powerful engine’s hydraulic mechanism. The bales’ size depends on the baler machine’s capacity, but generally speaking, most cardboard bales have the depth and width of a standard pallet.

How does a cardboard baler work?

With a vertical cardboard baler you compress voluminous cardboard waste into small and compact bales. By compressing cardboard waste, you reduce the volume of the material. This saves up floor space and also the cost of waste collection.

What is a vertical downstroke baler?

A vertical downstroke cardboard baler requires less space, it reduces the volume of your waste, the bailer saves up time, and it reduces the cost of your current waste collection and dumpster rental.

How many bales can a compactor produce?

The output tells you how many bales the compactor produces per hour. Small-sized cardboard balers can produce 3-5 smaller bales per hour, and larger-sized baling machines can produce 1-3 large bales per hour. But keep in mind that these numbers are averages, and your company’s real output can differ.

How long does it take to make a cardboard bale?

A single cycle is a process of compressing the cardboard waste in the chamber with the pressing plate. On average, this takes up to around 30 seconds. But this doesn’t mean that you can make a cardboard bale in 30 seconds.

What is a light duty baler?

Light-duty vertical balers are relatively compact and affordable machines for compressing cardboard waste in an economical way. These low-volume cardboard baling presses are ideal for creating free space in restaurants, hotels, gas stations, offices, print, and packaging or smaller stores because of their small footprint.

What is a vertical cardboard baler?

There are generally two types of cardboard balers: vertical and horizontal cardboard compactors. We look into vertical cardboard balers for light, medium and heavy-duty use from HSM, Bramidan and Mil-tek. Vertical balers are also known as downstroke balers. Check our vertical baler buying guide.

What is baler machine?

Balers are either manually or automatically fed bulk materials into the compression chamber. When the machine is operated, the waste materials are compressed, tightly forming a compact bale. The machine then automatically binds the compacted waste with string, wire, plastic or twine.

What is a cardboard baler?

Cardboard Balers, also known as a cardboard compactor, are a popular machine for in a company and is designed to compress empty cardboard boxes or other bulk packaging materials down. Once the cardboard is compressed into bundles or bales of cardboard waste, the bales or bundles are tied off, reducing them to a much smaller, more manageable size.

How much does a cardboard baler weigh?

They can weigh anywhere from 600 lbs. up to 10,000 lbs. There is a lot of variation in sizes and features in balers.

How to contact a baler company?

Please call (320) 485-4974 (direct sales line), (800) 598-5532 (toll-free) or Email Us for pricing, availability and lead times.

What is the number to call for second hand balers?

Please call (320) 485-4974 (direct sales line), (800) 598-5532 (toll- free) or Email Us for pricing, availability and lead times.

What is the CRI baler number?

CRI Cardboard Baler. SOLD – please call for information on similar products or click here to see our current inventory of new balers. Please call (320) 485-4974 (direct sales line), (800) 598-5532 (toll-free) or Email Us for pricing, availability and lead times.

What is baler machine?

A simple baler consists of a ram, chamber, gate for material feeding, and a machine to produce compressive force. These basic parts are then modified and improved to increase the compressive forces and throughput of the machine. Accessories and other machines such as hoppers and wire tying mechanisms are also integrated to eliminate manual labor. Below are the common parts of a baling machine.

What is baler used for?

A baler is a piece of equipment used to compress solid industrial waste or recyclable materials (e.g., paper, plastic, foam, cans, etc.) to achieve better material handling and storage . Eliminating empty space between individual items of these bulk products is a great way to save costs attributed to storage and transport.

What is an open end extrusion baler?

Open-end extrusion baler compresses the materials through a long extrusion chamber. This is often called continuous horizontal baling. The ram compresses the bale against the side of the previous bale formed in the extrusion chamber. This process is faster than closed-end balers which also eliminates the need for other parts such as ejection rams and separation doors. Moreover, a common feature of open-end extrusion balers is their automatic tying mechanism. This is particularly useful for high rebound products such as cardboard and textiles.

Why are vertical balers better than mill standard?

When it comes to the variety of materials processed, vertical balers have the advantage since they can process almost all types of recyclable materials. The downside, however, is that their output is not mill standard due to less compaction force available and inconsistent sizes.

Why is baling important in hay?

Moreover, as the fodder spoils, heat is generated which can cause spontaneous combustion. Baling helps control the moisture content of the fodder. Too little moisture causes hay to become dry and lose its nutritional value; too much can cause spoilage and in turn, combustion.

What is a single ram baler?

Single ram balers produce compression using a single hydraulic cylinder. This is the most common type of balers used for material recycling. This type can be horizontal or vertical, depending on the orientation of the ram. Horizontal, single ram balers can be divided further into closed-end and open-end extrusion balers.

What sensors are used to detect bales?

Sensors may include proximity switches, photo-eyes, limit switches, or linear potentiometers. These detect the movement of the bales or the relative position of the machine parts. This enables the baler to operate automatically.

How does a baler work?

Balers come in all shapes and sizes, but the way they operate is basically the same. Cardboard is loaded evenly into an empty chamber until it is full, the main door is closed, and a hydraulic ram compacts the cardboard into a uniform size of bale. Once it reaches its desired size and weight, the bale is manually tied by wire or nylon string ...

How to contact a baler company?

If you would like to learn more about quality cardboard baling equipment, or have other questions about waste handling and recycling for your business such as aluminum balers or plastic bottle balers, please call us at 507-886-6666 , or Contact Us today!

Why are cardboard balers important?

Cardboard balers improve efficiency in cardboard recycling and waste handling , and are an important tool for businesses and organizations of all sizes. Learn about the benefits, considerations, and how-to’s of buying a cardboard baler such as those from Harmony Enterprises–a leading manufacturer of balers, compactors and recycling equipment.

How long have Harmony balers been in use?

Harmony balers have been known to be in use well over 20 years, and many over 30 years. We ran a fun social media campaign this summer called, Show Us Your Baler, in which we heard from several customers who used these long-lasting recycling machines.

How wide is a bale?

Bales range anywhere from 3-6 feet in width and 200-1000+lbs depending on the product being baled. Bale size and weight depend on the need of every end user. Some businesses have limited space and/or equipment to move bales.

What is a box blade with scarifiers?

A box blade with scarifiers is basically a 3-sided metal box, with front and rear scraping blades that sit across the bottom of the rear panel.

How to smooth a box blade?

For smoothing an area you’ve worked, make sure your box blade is on the ground and level from side to side, then extend the top link so the box blade is angled slightly up. Then set your 3-point in “float” position. Since the 3-point doesn’t exert any down pressure, your box blade will now float along the surface of the ground.

How to use a scarifier to break up soil?

Go over it with the scarifiers in the down and locked position and your box blade angled forward slightly by shortening the top link. Work over the area well, thoroughly breaking up the soil. Then move the scarifiers into their up position, level the box blade, and work over the loose soil to level or shape as necessary.

Does a box blade float?

Since the 3-point doesn’t exert any down pressure, your box blade will now float along the surface of the ground. With it angled slightly upward, the inside blade will not engage the ground, and the rear blade will smooth the soil as you run over it. Anytime you’ve filled in low spots or holes with loose soil, you’ll need to compact it.

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36 hours ago Cardboard Balers, also known as cardboard compactors or cardboard crushers, are a popular machine that is designed to compress cardboard boxes or other bulk packaging materials. Once the cardboard is compressed into bundles or bales, the bales or bundles are tied off, reducing them to a much smaller, more manageable size.

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