Knowledge Builders

what is a condensate switch

by Flavio Ferry IV Published 3 years ago Updated 2 years ago
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The condensate overflow switch serves to prevent the pan from overflowing if the AC drain stops working properly. The switch is activated when the level of the water in the pan comes above a certain point, causing the switch mechanism to trip/float to rise.

Full Answer

What is a condensate sensor switch?

This sensor switch is incredibly sensitive and only takes a couple drops of water to activate. Its design makes it easy to install and allows for flexible placement options inside or outside of the drain pan. Common applications for condensate switches include primary drain pans, secondary drain pans, and drain lines.

What does a float switch do on a condensate drain?

An HVAC wet switch/float switch, also known as a condensate overflow switch, serves to prevent this pan from overflowing if the AC drain stops working properly. The switch is activated when the level of the water in the pan comes above a certain point, causing the switch mechanism to trip/float to rise.

What are the different types of condensate safety switches?

Although there are many variations of switches, you can generally split them all into two categories which we'll cover below. A float switch is the most common type of condensate safety switch you can install to protect your AC system.

Do I need a condensate switch for a secondary drain pan?

Common applications for condensate switches include primary drain pans, secondary drain pans, and drain lines. While installing a condensate switch on the primary drain pan may be enough some of the time, there are many situations where you may want to have a condensate switch for your secondary drain pan installed.

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How does a condensate safety switch work?

A condensate safety switch is mounted on the side of your condensate drain pan or directly to your secondary drain port on the evaporator coil. There's a float inside the switch that will rise if the water level of the pan fills up with a certain amount of water.

Where is the condensate overflow switch?

1:476:17What is a Condensate Safety Float Switch? - YouTubeYouTubeStart of suggested clipEnd of suggested clipBack to the drain pan though a condensate safety switch is mounted on us on the side of yourMoreBack to the drain pan though a condensate safety switch is mounted on us on the side of your condensate drain pan or directly to your secondary drain port on the evaporator coil.

What is the purpose of condensate?

Condensate units increase efficiency and can even reduce your utility costs. Since the steam that is returned to the boiler is already similar in temperature to the boiler water, less energy is necessary to reheat it – thus reducing your oil, gas, or electricity costs.

How do I reset my condensate airflow switch?

With a shop vacuum suck the water out of the secondary pan to a level low enough to allow the switch to go down to its lowest position. Once the water level is low enough for the switch to reset, the system should come back on.

How do you test a condensate overflow switch?

0:000:46How to check ac system float switch and save a service call charge!YouTubeStart of suggested clipEnd of suggested clipAll you do is you pull it out. And you can lift up the little switch right here to float on thatMoreAll you do is you pull it out. And you can lift up the little switch right here to float on that actuates to switch. So you can pull this out.

How do I know if my AC drain is clogged?

A clogged AC drain line symptoms include:Musty, moldy smell near your indoor unit or in air from the registers/vents.Standing water near the indoor unit.Water damage in areas near the indoor unit.AC system is not cooling your home.AC system shuts down or doesn't turn on.

Where does condensate drain to?

In newer homes, HVAC condensate drains are tied most often to bathroom drains. Common drain lines inside your home include in your bathrooms (sinks, shower or tub, toilet), kitchen (sink, water line to your freezer), laundry room, and water heater.

What is condensate in HVAC?

What is a condensate line, exactly? As air is heated or cooled inside your HVAC system, humidity is released. This humidity eventually turns into condensation that must have somewhere to go. Enter the condensate line, which essentially functions as a drain line.

What is a condensate system?

The steam/condensate systems are an integral part of the water boiler system. The condensate system includes anywhere that the steam condenses to form liquid water. As the vapor leaves the low-pressure turbine it contains droplets of water.

Why does my float switch keep filling up?

0:101:19Air Conditioner Not Cooling: Float Switches and Drain Pipe ClogsYouTubeStart of suggested clipEnd of suggested clipIf this well under the switch is full that it's time to unclog the drain line you may be able toMoreIf this well under the switch is full that it's time to unclog the drain line you may be able to remove the clog with a shop vac. If not you can use a plumbers snake to clear the drain line.

Where is a wet switch located?

0:271:28What is a Wet Switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipProblem for our homeowners. We can ruin ceilings walls floors. What I have today for you is called aMoreProblem for our homeowners. We can ruin ceilings walls floors. What I have today for you is called a wet switch. This is simply a little switch that sits on the floor.

What does it mean if your air conditioner is running but not cooling?

If your air conditioner is running, but not lowering temperatures inside, one issue could be a blocked or clogged condenser coil. When operating correctly, the condenser fan draws air into the outdoor unit through the condenser coil to pull heat energy out of your home.

What is a condensate overflow switch?

The condensate overflow switch serves to prevent the pan from overflowing if the AC drain stops working properly. The switch is activated when the level of the water in the pan comes above a certain point, causing the switch mechanism to trip/float to rise.

Why is my AC overflow dripping?

A clogged condensate drain pipe can make your AC system's drain pan overflow. This is probably the most frequent cause of water leakage from a central AC system, bringing many service calls to HVAC professionals as summer temperatures rise. Drain lines can become clogged with dirt, rust, algae and other debris.

What does condensate overflow mean?

In a functional HVAC system, the condensate pump will automatically turn on when the water in its drip pan reaches a certain level. If it overflows, this means that the condensate pump didn't turn on as it should, which could indicate that it's faulty or broken.

What happens when condensate pump fails?

What Happens If a Condensate Pump Fails? The biggest indicator of an issue with your condensate pump is that your air conditioner won't turn on. The AC shuts off to prevent the pump's water reservoir from overflowing. If your condensate pump is malfunctioning, it may need to be repaired, cleaned or replaced.

What happens when a switch closes?

So, when that normally-open switch closes, the contacts energize at a low voltage and send a signal to the control board to shut down operations.

Where is the secondary drain located?

Where is that one located? Normally it terminates above a window around your house. Check for it around your eaves and you’ll see it. If you see water coming out of that pipe, call your favorite AC company and they’ll likely come out with compressed nitrogen and clean that line out for you. It takes quite a bit of pressure to really clean that thing out, so let’s leave it to the pros . People can really hurt themselves trying to mess with compressed gasses.

Can you add a safety switch to an HVAC system?

Folks who practice routine maintenance on their system have no idea what I’m talking about because they’ve never had a clog. The valve is really just another smart thing you can add on to your HVAC system that didn’t already come with it. Your HVAC technician will choose the right switch for your system, install it, and wire it to the furnace control board. If you are not a licensed technician, you could really injure yourself or your property unknowingly by installing this safety switch improperly.

Do HVAC systems have a safety switch?

Some people don’t think these will fit their HVAC system. I’m here to tell you, there is a condensate safety switch for every single evaporator coil out there. Whether your system is in the attic, closet, or garage, the potential for the primary drainage to clog and back up is almost 100%. It’s going to happen. It’s really just a matter of when.

What is a condensate overflow device?

Condensate overflow prevention devices or float switches, as they are often called, are such simple devices that you wouldn't think there would be much room for controversy. In my experience, there are few areas of the trade where technician and installer preferences and opinions vary greatly.

Why is a switch installed?

The switch is installed so that it cannot be easily moved into an improper position

Why do drain switches open?

Float (condensate) switches are designed so that they will remain closed when water is going down the drain as it's supposed to and then open when an overflow condition occurs. For the switch to open, it must be positioned in a location that is normally dry and will reliably fill with water when a drainage issue occurs.

What happens if you run a drain too deep into a condensate pump?

When you run the system drain too deep into the pump reservoir, the water level can rise high enough to cover the drain…

Can a float switch work on another brand?

That means that, in some cases, a practice that works just fine on one brand may not work on another. Many contractors have found that installing a float switch with a flat bottom, like the SS2, right on the front of some shallow coils can result in the pans overflowing before the float trips.

What is secondary condensate drain?

Secondary condensate drains have two purposes. One is to convey condensate and the other is to warn the occupant that the primary has ceased to function. In order of importance, the secondary trumps the primary in that the secondary is the last chance to prevent an inadvertent release of condensate, where it will cause damage.#N#Gravity if available, is trustworthy. A switch or pump is not trustworthy. Gravity doesn't wear out or get stuck but switches and pumps do. A switch or pump that has never operated, located in a dusty hot attic for 14 years might not work. That has been borne out in my jurisdiction. Rats and/or failed components played a role. Therefor if gravity is available, it shall be gravity.#N#When we build on the Moon, switches and pumps will be approved. The Code will come from the Intergalactic Code Council. The ICC won't even need new stationary.#N#Code states that condensate shall drain to an "Approved" location. Approved by whom? Here, it is a mechanical engineer. Where you are, it might be you. Make up your own mind and do as you see fit.

What is float switch?

the float switch is instead of the secondary drain... when the unit isn't working, the resident usually calls someone for service. I like them, actually... assuming they are installed to actually work. (And I've never seen one for $7 - a good one is considerably more)

Can you use electromechanical devices on secondary condensate?

We do not allow an electromechanical device on the secondary condensate if a gravity method is possible. I see it done this way so often that I suspect that it is accepted in other jurisdictions. How about the rest of you?

Can you get to the exterior of a condensate pump?

No, we have a Chief Mechanical Engineer that prohibits them unless there is is no way to get to the exterior. It is the same with condensate pumps.

What Is a Wet Switch/Float Switch?

Every once in a while, however, the drain pipes become clogged with debris and dirt, in which case they will no longer be able to effectively remove the water. Considering that a single HVAC unit can collect up to 20 gallons of condensed water a day, it’s not hard to imagine the damage that could occur if the water could not be adequately drained.

Where is the wet switch located?

The location of the wet switch/float switch depends on the orientation of your HVAC equipment. Horizontal units typically have a secondary drip pan, which is found under the unit to prevent excess condensation from doing damage. The wet switch/float switch is attached to this secondary drip pan.

How Do Air Conditioning Units Work?

Most air conditioners serve two primary functions — Removing heat for the air and dehumidifying that air. We’ll briefly describe each of these functions below:

Why Do I Need a Wet Switch/Float Switch? What Benefits Does It Provide?

Regardless of the location of your AC, it is critical to have a wet switch/float switch, or, depending on the type of unit, a condensate pump. An AC wet switch/float switch provides the following benefits:

What happens when air is moved over the evaporator coil?

As you now know, when warm air is moved over the evaporator coils and the refrigerant liquid inside evaporates, the surrounding air cools. As this air cools, moisture from the air will condense on the outside of the evaporator coils. To get rid of this moisture and provide whole house humidity control, air conditioning equipment contains drain ...

How does an air conditioner remove heat?

Air conditioners remove heat from the indoor air by making use of a remarkable law in physics. When a liquid turns into a gas — a process known as phase conversion — it absorbs heat. An air conditioning unit takes advantage of this law by forcing certain chemical compounds to evaporate and condense over and over within a coil system.

What are the chemical compounds used in the process of evaporation?

The chemical compounds used in this process are called refrigerants, which have properties that allow them to evaporate at fairly low temperatures. Air conditioning units are equipped with fans that bring in the relatively warm air from the surrounding environment and move it over these coils filled with cold refrigerant, which are known as evaporator coils. Central air conditioners contain entire duct systems that funnel air to and from these coils.

How does a condensate line work?

It connects directly to the HVAC unit and leads outdoors, often through an exterior wall. Its job is to efficiently funnel condensation away from your HVAC unit . Sometimes a small pump is attached to the HVAC system to expedite the process, but most condensate lines utilize gravity.

What is a condensate line, exactly?

This humidity eventually turns into condensation that must have somewhere to go. Enter the condensate line, which essentially functions as a drain line.

Why is condensate line important?

Why is your condensate line important? Your condensate line keeps moisture from building up inside your home and, specifically, inside your HVAC unit. Moisture is the enemy of any functioning appliance as it can lead to mildew, mold spores and corrosion.

What is the condensate pan on a furnace?

Although some HVAC units and furnaces have what’s called a “condensate pan” beneath them to catch drips, most modern units entrust the condensate line with effectively funneling all residual water outdoors where it can evaporate into the air.

What should you do if you suspect your condensate line is clogged?

The best way to ensure your condensate line is always flowing freely is by having your HVAC system serviced.

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1.Videos of What Is a Condensate Switch

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32 hours ago  · A condensate switch is a device that shuts off your air conditioner when it detects that condensation has reached a certain level in your AC’s drain pan. ‌ Types of Condensate Switches Although there are many variations of switches, you can generally split them all into two categories which we'll cover below.

2.What Is A Condensate Switch and How Does It Work?

Url:https://blog.diversitech.com/what-is-a-condensate-switch-and-how-does-it-work

9 hours ago  · A Condensate Safety Float Switch is designed to keep your HVAC equipment and your home dry in case of a condensate drainage issue. You may need a condensate float switch if you have an air ...

3.The Importance of a Condensate Safety Switch - Fox …

Url:https://www.foxfamilyhvac.com/the-importance-of-a-condensate-safety-switch/

25 hours ago  · Sep 4, 2011. #2. Majority have the sensor in the overflow pan. In early summer mud daubers plug the secondary drain openings; may explain why there's a sensor in the pan with the aux. drain. So the one that's shown would work. UL listed to comply with UL 508 and most applicable building codes. M1411.3.1 4.

4.What is a Condensate Safety Float Switch? - YouTube

Url:https://www.youtube.com/watch?v=n-xOiDVhyFk

22 hours ago  · AC condensate safety switch installed EZ trap merch = https://teespring.com/stores/steve-lavhttps://www.valuetesters.comhttps://www.patreon.com/stevenlavimo...

5.Condensate Switch Controversy - HVAC School

Url:https://hvacrschool.com/condensate-switch-controversy/

12 hours ago The condensate overflow switch serves to prevent the pan from overflowing if the AC drain stops working properly. The switch is activated when the level of the water in the pan comes above a certain point, causing the switch mechanism to trip/float to rise.

6.Condensate switch | The Building Code Forum

Url:https://www.thebuildingcodeforum.com/forum/threads/condensate-switch.4984/

12 hours ago  · Here is a documentary on how your HVAC condensing overflow shut-off device works. It's very common for a stopped-up drain to trigger this device and results ...

7.What's an Air Conditioning Wet/Float Switch? | AC Services

Url:https://sumzim.com/what-is-an-air-conditioning-wet-switch-float-switch/

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8.AC condensate safety switch installed - YouTube

Url:https://www.youtube.com/watch?v=_8nr8mJMevY

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9.What’s a Condensate Line, and Why Is It Important?

Url:https://mtbmechanical.com/whats-a-condensate-line-and-why-is-it-important/

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10.Explain how does a HVAC condensate overflow shut-off …

Url:https://www.youtube.com/watch?v=L7V6iq7qMSI

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