Knowledge Builders

what is an expansion joint in a concrete slab

by Dr. Kathryne Lind IV Published 2 years ago Updated 2 years ago
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A concrete expansion joint – or control joint – is a gap which allows the concrete to expand and contract as/when the temperature changes. It forms a break between the concrete and other parts of a structure to allow movement without causing stress, which can lead to cracking.

Full Answer

Why do we need an expansion joint in slab?

This is why expansion joints are used. Expansion joints are filled with a flexible material that runs along and inside the joint or gap in slabs and other concrete structures. An expansion joint is designed to absorb the expansion and contraction of concrete that naturally occurs due to change in temperatures.

Why to replace concrete expansion joints?

Concrete expansion joints are designed to prevent moisture from seeping under the pads. When this happen, the level of the concrete can sink or cracking on the surface can result. The expansion joints allow for expansion and contraction during extremes of heat and cold, dryness and humidity. When these joints wear out, the concrete becomes more ...

Why your concrete floor needs an expansion joint?

  • Hairline cracks developing into larger caverns
  • Pieces of expansion joint material beginning to loosen and dislodge
  • Discoloration and water retention during regular cleanups

What is the necessity of providing joints in concrete?

Why construction joints are necessary?

  • Joints are very essential to prevent the cracks due to strain produced. ...
  • Joints prevent unnecessary cracks. ...
  • Joints ease in the massive construction work.
  • Joints sometimes prevent the entire failure of the structure. ...
  • Joint helps to prevent unnecessary deformation as well.

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Do concrete slabs need expansion joints?

Concrete expands and contracts with changes in temperature and moisture. If not properly controlled, cracks can begin to appear. Placement of concrete control joints and expansion joints are crucial when designing and pouring concrete slabs and sidewalks.

What happens if you don't put expansion joints in concrete?

If you have a concrete floor in your commercial building, you know expansion joints are necessary to allow for the natural expansion and contraction that occurs from temperature changes. Without these joints, large cracks can travel across your floor, creating costly damage.

How often should concrete have expansion joints?

Usually, expansion joints should be no farther apart than 2 to 3 times (in feet) the total width of the concrete (in inches). So for a 4 inch thick concrete slab, expansion joints should be no more than 8 to 12 feet apart.

How do you find the expansion joints in a concrete slab?

0:527:19Where To Locate Control Joints in Concrete - Construction MathYouTubeStart of suggested clipEnd of suggested clipYou will take the slab thickness. For example here it's four inches. And you will multiply it by twoMoreYou will take the slab thickness. For example here it's four inches. And you will multiply it by two and three. So we're going to multiply the 4 times two gives us eight. And then the four times three

How big of a slab can you pour without expansion joints?

Expansion joints need to be installed 2 to 3 times in feet the thickness of a concrete slab in inches. So if your slab is 4 inches thick, the slab can be 8 to 12 feet long or wide without requiring an expansion joint. Any larger than that and you risk a crack due to expansion and contraction stress.

Can you add expansion joints after concrete is poured?

You can install concrete expansion joints before or after the concrete is laid. In the first instance, a flexible material is inserted along the length of the joint before the concrete is poured [link to how to lay a concrete slab].

What happens if you don't cut concrete?

Late sawing can result in random concrete cracks. Shallow cracks aren't sufficient to prevent uncontrolled cracking while deep cuts are excessively labor intensive and undermine the aggregate interlock in the concrete.

Should you fill concrete expansion joints?

After a joint is established, it needs time to activate as the slab cures. Ideally after 90 days, the joint should be filled or sealed. Joint filling is done the full depth of the joint while sealing is only done over the surface level with a flexible material over a rod to help keep the proper shape of the joint.

How deep should expansion joints be cut in concrete?

A good rule of thumb is to cut the joints one-quarter to one-third the slab thickness. For a 6-inch-thick slab, that means cutting 1 1/2 to 2 inches deep. Ensure that the saw cut depth meets the structural engineering specifications.

How wide should an expansion joint be?

Joints should be at least 1/2-inch to 3/4-inch wide. Expansion joints should extend beyond the full depth of the concrete slab. Use a screwdriver to confirm that each joint at least 4-inches deep.

How much does a concrete slab expand?

Yes, concrete expands during the summer. Concrete can expand up to a half-inch per 100 feet of concrete. However, this number can vary drastically based on the heat and the environment. Concrete expansion is natural and expected during the summer.

What materials are used for expansion joints in concrete?

Minimize Concrete Cracking and Damage with Expansion Joints. ASPHALT EXPANSION JOINT is composed of a blend of asphalts, vegetable fibers, and mineral fillers formed under heat and pressure between two asphalt-saturated liners. It is waterproof, permanent, flexible, and self-sealing.

How far apart should control joints be?

CONTROL JOINT SPACING Space joints (in feet) no more than 2-3 times the slab thickness (in inches). A 4" slab should have joints 8-12 feet apart. When arranging joints, skilled contractors will often use them to create an attractive diamond pattern.

How far apart should the control joints be for a 6 slab?

12 to 15 ft.Rule #5: For better crack control keep the maximum distance between joints in feet at 2 to 2.5 times the slab thickness in inches. For a 6 in. thick slab, the maximum joint spacing should be limited to 12 to 15 ft. Exceeding a joint spacing of 15 ft.

Do you need expansion joints in a garage floor?

Many people understand that wood shrinks and expands as temperature and humidity ebb and flow through the year. But the same thing happens with concrete. That's why it is necessary to include expansion joints along the edges of the concrete garage floor as well as around posts or other protrusions in the slab.

Do you need expansion joints in concrete sidewalk?

A.: According to several industry sources, expansion joints, even at 50-foot intervals, are not necessary for the sidewalk project. Long stretches of concrete do not require intermediate expansion joints.

When is an expansion joint made?

When the site is prepared for the concrete pouring and the provisioning of the expansion joints in slabs are made prior to the placing of concrete. An individual expansion joint is created by the insertion of a flexible material that runs along the joint length.

Why are expansion joints incorporated?

The expansion joints are incorporated to endure the stresses.

What are the characteristics of expansion joints?

Characteristics of Expansion Joints 1 Expansion joints permits thermal contraction and expansion without inducing stresses into the elements. 2 An expansion joint is designed to absorb safely the expansion and contraction of several construction materials, absorb vibrations, and permit soil movements due to earthquakes or ground settlement. 3 The expansion joints are normally located between sections of bridges, paving slabs, railway tracks, and piping systems. 4 The expansion joints are incorporated to endure the stresses. 5 An expansion joint is simply a disconnection between segments of the same materials. 6 In the concrete block construction, the expansion joints are expressed as control joints.

Why does concrete expand?

Concrete undergoes expansion due to high temperature when in a confined boundary which leads to cracks. Expansion joints are provided in slabs, pavements, buildings, bridges, sidewalks, railway tracks, piping systems, ships, and other structures.

What is bridge expansion?

Bridge expansion joints are designed to allow for continuous traffic between structures while accommodating movement, shrinkage, and temperature variations on reinforced and prestressed concrete , composite, and steel structures.

Why are pipe expansion joints needed?

Pipe expansion joints are necessary in systems that convey high temperature substances such as steam or exhaust gases, or to absorb movement and vibration. Based on the type of material used in making of joint, expansion joints are further classified into following types,

How deep is an expansion joint?

The depth of an expansion joint is usually one fourth of the slab thickness, or more if necessary. The expansion joint gap depends on the type of slab, like floating slab floor, vehicle pavement, sidewalk, or monolithic slab foundation.

Do you need expansion joints in concrete slabs?

Expansion joints are virtually never needed with interior slabs, because the concrete doesn’t expand that much—it never gets that hot. Expansion joints in concrete pavement are also seldom needed, since the contraction joints open enough (from drying shrinkage) to account for temperature expansion.

Where are expansion joints required?

Pavement expansion joints are only needed when: The pavement is divided into long panels (60 ft (18 m) or more) without contraction joints in-between. The pavement is constructed while ambient temperatures are below 40F (4C). The contraction joints are allowed to be infiltrated by large incompressible materials.

What material is used for expansion joints in concrete?

Minimize Concrete Cracking and Damage with Expansion Joints. ASPHALT EXPANSION JOINT is composed of a blend of asphalts, vegetable fibers, and mineral fillers formed under heat and pressure between two asphalt -saturated liners. It is waterproof, permanent, flexible, and self-sealing.

What does an expansion joint do?

Expansion joints are used to absorb thermal expansion. They can also be used to absorb contraction in cryogenic lines and to reduce vibration in piping systems. Materials of construction for the bellows can be stainless steel or rubber or even a composite material.

What is the difference between expansion joints and control joints?

A control joint is a continuous vertical joint filled with mortar, but with a bond breaker on one side so that tensile stress cannot develop across the joint. An expansion joint is a continuous vertical or horizontal joint, left completely free of mortar and filled with elastomeric sealant to keep it watertight.

When should you use expansion joints in concrete?

Expansion joints are put in place before the concrete is poured. Expansion joints are used to allow the slab to move and not put stress on whatever it abuts. These joint are placed where a slab meets a building, where a slab meets another slab, and where a pool deck meets the coping.

How do you calculate expansion joints?

Tc= Structure temperature during construction of joint opening. L = Length of structure contributing to expansion or contraction of the joint (feet). W = Nominal uncompressed width of expansion seal (inches) A = Joint opening normal to joint at the time of deck placement (inches).

What is a concrete expansion joint?

A concrete expansion joint is a small gap that provides space for the concrete to expand and contract. It is placed between the concrete and whatever the concrete abuts, allowing independent movement between these structures.

When is an expansion joint required?

Expansion joints are only required when the concrete meets another structure. This might be a building or another slab of concrete. Expansion joints are usually placed at the end of the day or when the concrete pour has halted for longer than the initial setting time of concrete.

Why does concrete contract?

Concrete expands and contracts as it changes temperature. Cracks may form if these changes aren’t managed, leading to a weaker and less attractive concrete.

Can cracks in concrete weaken the whole structure?

Remember — cracks in the concrete can weaken the whole structure. If you’re constructing a bridge or building, it’s crucial to prevent cracks from forming.

Does Total Concrete mix concrete?

At Total Concrete, we help you complete your concrete projects by providing QSRMC-certified concrete mixed to your requirements. We have a range of strengths and blends available, and we can even mix the concrete on your site to ensure you receive the exact amount you need.

Do I need expansion joints?

Expansion joints are important for preventing cracks within concrete. Concrete is most susceptible to cracks after being poured, because it shrinks slightly as it dries, and then expands or contracts depending on the ambient temperature.

Do you need expansion joints in concrete slabs?

Expansion joints are virtually never needed with interior slabs, because the concrete doesn’t expand that much—it never gets that hot. Expansion joints in concrete pavement are also seldom needed, since the contraction joints open enough (from drying shrinkage) to account for temperature expansion.

When should you use expansion joints in concrete?

Expansion joints are put in place before the concrete is poured. Expansion joints are used to allow the slab to move and not put stress on whatever it abuts. These joint are placed where a slab meets a building, where a slab meets another slab, and where a pool deck meets the coping.

Where are expansion joints required?

Pavement expansion joints are only needed when: The pavement is divided into long panels (60 ft (18 m) or more) without contraction joints in-between. The pavement is constructed while ambient temperatures are below 40F (4C). The contraction joints are allowed to be infiltrated by large incompressible materials.

What are expansion joints and why are they necessary?

Expansion Joints are a bellows type device. Expansion joints are used to absorb thermal expansion. They can also be used to absorb contraction in cryogenic lines and to reduce vibration in piping systems. Materials of construction for the bellows can be stainless steel or rubber or even a composite material.

What is the difference between expansion joints and control joints?

A control joint is a continuous vertical joint filled with mortar, but with a bond breaker on one side so that tensile stress cannot develop across the joint. An expansion joint is a continuous vertical or horizontal joint, left completely free of mortar and filled with elastomeric sealant to keep it watertight.

What material is used for expansion joints in concrete?

Minimize Concrete Cracking and Damage with Expansion Joints. ASPHALT EXPANSION JOINT is composed of a blend of asphalts, vegetable fibers, and mineral fillers formed under heat and pressure between two asphalt -saturated liners. It is waterproof, permanent, flexible, and self-sealing.

How deep do you cut expansion joints in concrete?

Cut joints 25% of the depth of the slab. A 4″ thick slab should have joints 1″ deep. Groover tools cut joints in fresh concrete. Saw cutting cuts joints as soon as the concrete is hard enough that the edges abutting the cut don’t chip from the saw blade.

What is concrete expansion joint?

Also called concrete isolation joints. Concrete expansion joints, also referred to as concrete isolation joints , are a very important part of designing and building concrete slabs. Concrete cracks because it is weak in tensile strength, so when its natural tendency to shrink is restrained, tensile stresses that exceed its tensile strength occur, ...

What is the best material for expansion joints?

The materials used for expansion joints are asphalt-impregnated fiber sheeting. You can buy these 4' x 8' sheets and cut them to the width you need or you can buy pre-cut strips that are 4" or 6" wide by 10' long. We usually use a spray adhesive to attach the material to the wall, you can also use small concrete nails or caulking.

Why do concrete joints need to be isolated?

Concrete isolation joints provide relief from the tensile stresses that cause uncontrolled cracking in concrete slabs by allowing the concrete to move freely as it shrinks or expands. Concrete expands and shrinks with changes in moisture, humidity, and temperature.

Is it worth installing expansion joints?

Taking the time to install expansion joints will be well worth the effort it takes. Reducing the amount of random or shrinkage cracking in your slab will make it look much nicer.

Does shrinkage cracking affect concrete?

Although shrinka ge cracking doesn't usually affect the integrity of the concrete, the irregular cracks aren't pretty to look at. Installing expansion joints in concrete permit independent horizontal and vertical movement between adjoining parts of the structure and help minimize cracking when such movements are restrained.

What is expansion joint?

Expansion joints are installed in a concrete slab where expansion and contraction caused by temperature cycles and moisture are likely to occur. Expansion joints can also alleviate the pressures caused by frost heave, foundation settlement, and the curing process. The function of the joints is to relieve stress concentrations ...

How thick should a concrete board be for expansion joints?

The most common method creates a space for the joint as part of the formwork. A board 1-inch thick will leave sufficient space for the insertion of the expansion joint. The board should be coated with a form-release compound or even ordinary motor oil so that it is easily removed when the concrete has set.

Where to install expansion joints in basement?

The expansion joint is installed along the edge of the slab where it meets the foundation wall. A thin layer of sand placed between the slab and the top of the footing allows for some additional expansion. Joints can be installed in the interior of the slab with maximum spacings of 25 feet.

How deep should a saw joint be?

A saw joint is made by sawing to a maximum depth equal to ¼ the thickness of the slab with a concrete saw. The width of the cut should be no greater than 1/8-inch. The saw cut is then filled with a sealant or with a pre-molded metal strip that is finished flush with the surface of the slab.

Do you need expansion joints for a slab?

Larger slabs, in particular, require expansion joints at regular intervals. Expansion joints provide an added advantage when a slab is too large to finish in one pouring: the individual sections created by the expansion joints can be poured one at a time.

What is asphalt expansion joint?

ASPHALT EXPANSION JOINT is composed of a blend of asphalts, vegetable fibers, and mineral fillers formed under heat and pressure between two asphalt-saturated liners. It is waterproof, permanent, flexible, and self-sealing.

What is a Ceramar foam expansion joint?

CERAMAR ® flexible foam expansion joint filler is composed of a unique blend of isomeric polymers in a very small, closed-cell structure. Gray in color, CERAMAR is a lightweight, highly flexible, and resilient material offering recovery qualities of over 99%. This mini closed-cell structure is virtually non-absorbent. It can be wrapped or formed around curved or circular surfaces.

What is a Ceramar joint?

CERAMAR flexible foam expansion joint is gray in color and provides an excellent joint filler and backup material for use in either horizontal or vertical applications where expansion and contraction movements must be accommodated. CERAMAR is compatible with all currently popular cold-applied sealants, caulks, and hot-pour joint sealing compounds. It is lightweight, highly flexible, and easy to cut or form in the field without waste. CERAMAR compresses easily for use with shrinkage-compensating concrete, and it may be used to relieve stress and pressure in concrete pavements.

What is fibrelite joint?

FIBRE LITE is a unique, light-duty forming material and expansion joint. Time tested across the United States and Canada, this…

What is self expanding cork?

SELF-EXPANDING CORK EXPANSION JOINT is formed and compressed under heat and pressure to permit expansion up to 140% of original thickness after installation, which allows the filler to compensate for concrete shrinkage. Normal humidity conditions after installation activate the self-expanding properties of the cork. Product may be cut on jobsite to exact size required.

What is a speed E joint?

It is a rigid preformed contraction joint that produces a straight-line crack on the surface of concrete slabs and locks into the aggregate just below the surface. SPEED-E-JOINT is strong, economical and eliminates waste in providing straight lines. It is quick and easy to install. The top section pulls free once the joint has been placed correctly in the wet concrete.

How much recovery does non-extruding compression offer?

Non-extruding … versatile … offers a minimum of 70% recovery after compression.

What is the purpose of different joints in concrete?

Different joints in concrete slabs all have the same bottom-line purpose of preventing cracks.

Why do we use joints in concrete?

Joints in concrete can serve both to prevent cracking and as a decorative element. Concrete is not a ductile material—it doesn't stretch or bend without breaking. That's both its greatest strength and greatest weakness. Its hardness and high compressive strength is why we use so much of it in construction. But concrete does move—it shrinks, it ...

What are the different types of joints in concrete?

Different joints in concrete slabs all have the same bottom-line purpose of preventing cracks. In slabs, there are three types of joints: Isolation joints ( also sometimes functioning as expansion joints) Construction joints (which can also function as contraction joints) Contraction joints (also sometimes called control ...

What causes concrete to crack?

As concrete moves, if it is tied to another structure or even to itself, we get what's called restraint , which causes tensile forces and invariably leads to cracking. Restraint simply means that the concrete element (whether it's a slab or a wall or a foundation) is not being allowed to freely shrink as it dries or to expand and contract with temperature changes or to settle a bit into the subgrade (see Subgrades and Subbases ).

What is a shear transfer?

For heavier loads, though, use a mechanical shear-transfer method. There are a variety of mechanical load-transfer (or shear-transfer) devices , including dowels (both square and round), diamond-shaped load plates, and keyways. Keyways were mentioned in the section on construction joints.

What is joint free slab?

A recently introduced product from Australia, the Joint Free Slab, induces narrow cracks on a 1-meter-square grid by positioning crack inducer tubes on the subbase before placing the concrete .

How does aggregate interlock work?

Aggregate interlock is created within an activated contraction joint. The broken edge below the joint is irregular enough that the aggregate that projects locks into the other side. If the joints are spaced close together (or the concrete doesn't shrink much), so that they don't open too much, aggregate interlock can be effective. For heavier loads, though, use a mechanical shear-transfer method.

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What Are Expansion Joints?

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A concrete expansion joint is a small gap that provides space for the concrete to expand and contract. It is placed between the concrete and whatever the concrete abuts, allowing independent movement between these structures. Expansion joints also absorb vibrations and permit soil movement as a result of earthquakes. Esse…
See more on totalconcrete.co.uk

Do I Need Expansion Joints?

  • Expansion joints are important for preventing cracks within concrete. Concrete is most susceptible to cracksafter being poured, because it shrinks slightly as it dries, and then expands or contracts depending on the ambient temperature. Expansion joints are only required when the concrete meets another structure. This might be a building or another slab of concrete. Expansi…
See more on totalconcrete.co.uk

Where Might You Use Expansion Joints?

  • Expansion joints can be found in a variety of concrete structures, including: 1. Pavements 2. Bridges 3. Railway tracks 4. Piping systems 5. Concrete roads 6. Ships
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How Do I Install Expansion Joints?

  • Here are some tips for using expansion joints: 1. Space the joints apart by around 30x the thickness of the slab 2. Cut the joints as deep as at least a quarter of the thickness of the slab 3. Cut the joints within 12 hours after pouring the concrete 4. Where possible, strategically place the joints under walls to hide them from view At Total Concrete, we help you complete your concret…
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