Full Answer
What is a form-fill-seal machine?
Form-fill-seal machines are machines that form the package, fill it with a wet or dry product and seal it closed. Most FFS systems use flexible film to form the primary package, such as a bag or pouch. But gable-top and aseptic cartons are also created in a form-fill-seal operation.
What is a form fill seal machine?
Form-Fill-Seal. Form-fill-seal machines are machines that form the package, fill it with a wet or dry product and seal it closed. Most FFS systems use flexible film to form the primary package, such as a bag or pouch. But gable-top and aseptic cartons are also created in a form-fill-seal operation.
How do vertical form fill seal (VFFS) packaging machines work?
How do Vertical Form Fill Seal (VFFS) Packaging Machines Work? 1 1. Film Transport & Unwind. Vertical packaging machines use a single sheet of film material rolled around a core, usually referred to as rollstock. 2 2. Film Tension. 3 3. Optional Printing. 4 4. Film Tracking and Positioning. 5 5. Bag Forming. More items
How are FFS packages made?
Most FFS systems use flexible film to form the primary package, such as a bag or pouch. But gable-top and aseptic cartons are also created in a form-fill-seal operation. And most blister packs are produced with a thermoform/fill/seal machine, a close cousin.

What is form fill packaging?
What is a form fill and seal machine? Simply put, a Form Fill and Seal machine forms a package, fill the packaged with a product, then seal it. It starts with a large roll of film that is formed into the shape of a bag. The machinery fills the bag with your product and seals it either horizontally or vertically.
What is form seal?
A form-fill-sealing system is a self-contained packaging and sealing machine. It takes a V-fold or flat roll of material, forms it into a bag, fills it with your product and then seals the bag closed.
What are FFS bags?
Form-Fill-Seal-Sacks.
What are the two different types of FFS machine?
There are two types of FFS machines for flexible packaging: horizontal and vertical (HFFS and VFFS respectively). The main difference between the two is how the machines dispense contents into the flexible packaging.
What is thermoform fill seal system?
A thermoform, fill and seal machine (TFFS) is one in which a web of thermoformable material is heated and formed with pressure/vacuum. After the form is filled it is then sealed with a top film and finally cut to produce individual packs.
What is FSS machine?
A vertical form fill sealing machine is a type of automated assembly-line product packaging system, commonly used in the packaging industry for food, and a wide variety of other products.
How does vertical form/fill/seal machine work?
A vertical form fill seal machine, also known as a VFFS, is a common bagging machine used to package goods into bags as part of a production line. Just as the name suggests, this machine starts by helping to form the bag from roll stock. Then, the bag is filled with product and sealed in preparation for shipment.
What is BFS machine?
Blow-Fill-Seal, also spelled as Blow/Fill/Seal, in this article abbreviated as BFS, is an automated manufacturing process by which plastic containers, such as bottles or ampoules are, in a continuous operation, blow-formed, filled, and sealed.
How do vertical form/fill/seal VFFS packaging machines work?
On continuous motion VFFS packaging equipment, the vertical sealing mechanism remains in contact with the film continuously so the film does not need to stop to receive its vertical seam. Next, a set of heated horizontal sealing jaws come together to make the top seal of one bag and the bottom seal of the next bag.
Intro To Form-Fill-Seal Packaging With Nichrome
Almost every industry today relies on form fill seal (FFS) packaging machines. And why not? These pouch packaging machines are fast, accurate, economical and versatile solutions that automatically boost efficiency and profitability.
Applications of FFS packaging machines
The applications of FFS packaging machines are endless. Almost any product that can be packed and marketed in flexible pouches can be packaged by such machines. FFS machines can be used to pack a whole gamut of food, pharm and other products ranging from:
FFS technology from Nichrome
Nichrome is India’s pioneer and leader in FFS technology. For over four decades, Nichrome has innovated automatic packaging solutions for varied applications across Food, Pharma and other industries.
What is a vertical form fill and seal machine?
Vertical form fill and seal machine. The film is then pulled off the roll using a dancer arm, keeping the film tension throughout. After this process there's an optional printing step. If needed, most form fill and seal machines will print dates, codes, graphics, etc. on the film. After the printing stage, the film is brought towards ...
How does a form fill and seal machine work?
Form fill and seal operation. First, the machine uses a roll of packaging film that is rolled around a core and typically referred to as rollstock. The film is pulled off the roll by belts and is then transferred to a forming tube.
What is VFFS packaging?
Vertical form fill seal (VFFS) packaging machines are used in almost every industry today, for good reason: They are fast, economical packaging solutions that conserve valuable plant floor space. Whether you're new to packaging machinery or already have multiple systems, chances are you're curious as to how they work.
How does film form in a bag?
From here, the film enters a forming tube assembly. As it crests the shoulder (collar) on the forming tube, it is folded around the tube so that the end result is a length of film with the two outer edges of the film overlapping each other. This is the beginning of the bag forming process.
What is vertical film?
Vertical packaging machines use a single sheet of film material rolled around a core, usually referred to as rollstock. The continuous length of packaging material is referred to as the film web. This material can vary from polyethylene, cellophane laminates, foil laminates and paper laminates. The roll of film is placed on a spindle assembly at the rear of the machine.