The Best Circular Saw Blades For Cutting Aluminum
| # | Product | Price |
| 1 | TOMAX 7-1/4-Inch 60 Tooth TCG Aluminum a ... | $19.99 |
| 2 | DEWALT 6-1/2-Inch Circular Saw Blade, Al ... | $18.63 |
| 3 | DEWALT DW9052 5-3/8-Inch 30 Tooth Alumin ... | $16.99 |
| 4 | MASTEC 10-Inch 100T Carbide Tooth TCG fo ... | $31.99 |
Full Answer
What is the best saw for cutting aluminum?
- Vertical and horizontal bandsaw
- You can adjust the blade speed
- Has a stand with handles and wheels for portability
- Cast iron stop
- Can cut curves and patterns
- Automatic shut-off system
- Ball bearing construction
- Powerful motor
Which miter saw blade is suitable for cutting aluminum?
- 【Specification】:10-inch 100 Carbide Teeth 5/8-inch arbor
- 【Application】:Durable smooth cutting and clean cutting.
- 【TCG Tooth】:Triple Chip Teeth blade ideal for cutting Aluminum,Plexiglass,Plastic,Non-ferrous Metals.
- 【Machine use】:Widely used in Miter Saw,Circular Saw,Table Saw.
What's the best approach for sawing aluminum?
Method 1 of 3: Using Electric Power Tools
- Use a wood-cutting saw with carbide-tipped blades to cut most aluminum. ...
- Apply cutting lubricants on your blades or bits. This can range from standard oil to saw wax. ...
- Reduce the diameter of the cutting blade for better results. ...
- Use a C-clamp to secure your aluminum piece (s). ...
- Feed the aluminum through the blade, or the blade through the aluminum. ...
Can you use a miter saw to cut aluminum?
You can cut aluminum with a miter saw using a non-ferrous metal cutting blade. A miter saw a good choice for cutting aluminum extrusions, channels, pipes, etc. But can you use a wood blade on a miter saw to cut aluminum? Aluminum has excellent machinability and is relatively easy to cut.
What saw blade is best for cutting aluminum?
For cutting aluminum, your best bet would be for a blade suited for non-ferrous materials. These blades typically have “TCG” triple chip grind tooth profiles, which work best on aluminum and plastic materials. Something like the Freud LU77M010 (more info, $62 via Amazon) is what I'd pick.
What is the best thing to cut aluminum with?
Use a wood-cutting saw with carbide-tipped blades to cut most aluminum. Select a fine-toothed blade and don't cut aluminum with a wall thickness of more than 1⁄4 inch (0.64 cm). If possible, choose a saw blade that creates narrow kerfs (the notch or slot made by the saw).
Can you cut aluminum with a saw blade?
You can use a circular saw to cut aluminum with a non-ferrous circular saw blade or a fine carbide-tipped wood blade.
Will a carbide circular saw blade cut aluminum?
You should be able to use a carbide-tipped abrasive cutoff wheel for non-ferrous metals like brass, aluminum, copper or lead. Carbide-tipped blades last up to 10 times longer than regular steel ones. The pitch and design of the blade you choose will also vary depending on the thickness of the metal in question.
How do you cut aluminum cleanly?
1:283:08How to Cut Aluminum the Easy Way - Kevin Caron - YouTubeYouTubeStart of suggested clipEnd of suggested clipDon't forget the curve lay. Out my line on that side cut on the correct side of the curve slice.MoreDon't forget the curve lay. Out my line on that side cut on the correct side of the curve slice. That one off and now they both match.
Can I cut aluminium with an angle grinder?
Never use an angle grinder for aluminium. Like the man said, never use an angle grinder for soft materials like aluminium. It will jam in the cut and either shatter the blade or fly back at you.
Will a steel blade cut aluminum?
Ferrous metal blades can be used for cutting all types of metal construction products including steel siding, roofing, steel studs, and other construction steel. Non-ferrous metal blades are designed for cutting products such as aluminum, aluminum trims, copper and brass.
What TPI is used to cut aluminum?
8-10 TPIFor aluminum, an 8-10 TPI blade is best. As far as the best brand of metal cutting blade, we like MK Morse and Diablo. If you are cutting cast iron, stainless steel, and high-strength alloys, or for jobs like auto dismantling and fire & rescue, look for a carbide-tipped blade that is at least 8 TPI.
Will a diamond blade cut aluminum?
Brass and aluminum are both relatively soft metals. So you don't have to go to the expense of a diamond blade to cut those materials. A good bi-metallic blade will work just fine. The blade material (or the cutting edge/teeth) just needs to be harder than the material you're trying to cut.
Can you use a reciprocating saw to cut aluminum?
Can You Cut Aluminum with a Reciprocating Saw? If you have the right metal-cutting blade for it, yes you can cut through aluminum with a reciprocating saw. A metal cutting blade with a fine tooth pattern will cut through aluminum doorway thresholds with little problems.
How To Cut Aluminum With Circular Saw Blade?
You guys already know about some awesome and best circular saw blades for cutting aluminum.
Buying Guide: How To Choose a Best Circular Saw Blade For Cutting Aluminum
First of all, you have to select a blade specially designed for cutting aluminum or non-ferrous metals. We have listed the 5 best circular saw blades mostly used for cutting aluminum based on our research, field experience, and user reviews.
FAQs: Best Circular Saw Blade For Cutting Aluminum
Answer: Yes, you can use 10 inches circular saw blade for cutting aluminum though the best size we determine 6-1/2 inch to 7-1/4 blades for aluminum. And, of course, it also depends on how depth and fast cut you need.
Conclusion
It would be best if you never forgot to select such blades specially designed for the particular task you want to do.
What is the best blade for cutting plastic?
Ultra-sharp, hard titanium carbide – Carbide makes this blade powerful and strong, so it can cut through any type of non-ferrous objects and even plastic. Triple Chip Tooth Grind (TCT or TCG) – The TCG makes it perfect for a smooth and regular finish. -5-degree hook angle – This gives you the best cutting experience.
What is the best material for cutting knives?
Micro grain titanium carbide – This makes it durable and improves the cutting ability and also ensures a longer lifespan. Laser-cut heat expansion slots – If you want the cut to be true and straight, the heat expansion slots will help you. They allow the blade to expand as it heats up, giving you a true cut.
What is an Oshlun 60 tooth saw blade?
Oshlun 60 Tooth Saw Blade (Diamond Knockout) This circular saw blade is one of a kind and is produced by one of the very best in the business. Oshlun is a stand-out performer when speaking of circular saw blades and especially when its related to the cutting of non-ferrous materials. Check out some of its features.
What is a kerf blade?
Kerf is the thickness of the blade. As it goes through immense wear and tear, the kerf is one of the most important consideration while buying a new blade. Thicker blades can be made sharper and tend to cut faster as well. Thinner kerfs are more suitable for saws with smaller motors.
What is the best angle for a saw blade?
Check out some of its features. Negative hook angle – A saw blade is considered to be at its best when the hook angle is highest. When it comes to the negative hook angle , there is absolutely no parallel. This saw blade really stands out from others.
What materials are good for a blade?
As you can easily guess by the name of these blades, they are multi-purpose blades which are not only good with non-ferrous materials but also with steel, wood, and plastic. Here are some of the key features of this blade.
Can you cut aluminum with a chainsaw?
Since your chainsaw just won’t “cut it” for your aluminum projects, it’s time for you to buy a great circular saw and an appropriate cutting blade. It is important to keep in mind that not all blades are created equally. A certain saw blade may be the best for your friend, but it may fail to serve you.
What blades are used for cutting non-ferrous metals?
There are quite a few blades for non-ferrous materials to consider, but your best bet is a blade with triple chip grind (TCG) configuration. This type of blade excels at cutting non-ferrous metals, plastics, and other hard materials such as MDF and laminates. The peculiarity of these blades is the predisposition of the teeth which alternate between ...
How to cut aluminum?
Step 1 – Clamp the material. While cutting wood is pretty straightforward due to the softness of the material, cutting aluminum is a whole different thing. It is essential to clamp it in place; otherwise, the blade might grab the material while you’re cutting. If this happens, it could result in blade damage.
How many teeth does a 10 inch TCG blade have?
Another thing to consider is the number of teeth. Most 10-inch TCG blades have between 72 and 100 teeth, and they are more suitable for coarse rip cutting than fine cutting. While it’s hard to say which blades will be the best for you, one we truly like for the purpose is the TOMAX 10-Inch 80 Tooth TCG Aluminum and Non-Ferrous Metal Saw Blade.
What is the difference between an aluminum blade and a chip top?
Another thing to consider is the number of teeth . The more they are, the more accurate the cut, but if you don’t care about the finish, a lower number of teeth means faster cutting.
How many teeth does a steel blade have?
As a general rule, most non-ferrous material blades have between 72 and 100 teeth, although it’s also possible to find high-speed steel blades with up to 200 teeth. Ideally, you should use a 10-inch blade with up to: 100 teeth for material with a thickness between 1/16 and 1/8 inches.
What happens when you spin a wood blade?
Wood blades are designed for softer materials. Cutting through aluminum, plastics, or other harder materials could result in blade tooth loss. Spinning at over 2,000 revolutions per minute, lost teeth can easily become life-threatening projectiles. If you care about your safety and want to make sure your blade will live up to your expectations, ...
Can you cut aluminum with a miter saw?
If you mostly use your miter saw for woodworking, chances are you’d want to know if it’s truly necessary to change the blade for a quick cut of an aluminum object. Well, the answer is a bit more complicated than a blunt no. In theory, you can cut aluminum with a wood blade, as long as we’re talking about a stellar wood blade ...
The 7 Best Ways to Cut Aluminum
For most projects, a miter saw is going to be the best way to cut aluminum. This machine provides both power and accuracy, ensuring that you slide through your aluminum easily and quickly. You can use it to cut nearly every aluminum material, including sheets and gutters.
Conclusion
There are many methods for cutting aluminum. Often, the same tools you use to cut wood can be adjusted to cut aluminum. Miter saws are the go-to option for most aluminum cuts. If you need to, you can use a circular saw or table saw as well.
How fast can you cut aluminum?
For example, if you use a 10 inch (25 cm) saw, you can reduce the blade to 7.25 inches (18.4 cm). This will slow your cutting speed.
How to cut aluminum with a carbide saw?
Use a wood-cutting saw with carbide-tipped blades to cut most aluminum. Select a fine-toothed blade and don't cut aluminum with a wall thickness of more than 1⁄4 inch (0.64 cm). If possible, choose a saw blade that creates narrow kerfs (the notch or slot made by the saw).
How to use a chisel to cut aluminum?
Align the chisel with your vice's screw and hammer the aluminum. Hold the chisel tip against the metal—perpendicular to it—with your non-dominant hand. Use a ball-peen hammer to strike the chisel's handle and always cut perpendicular to the jaws of the vice. Continue striking the metal until there is a notch in it.
How to make a straight cut?
Always open your snips as wide as possible before making a straight cut. Straight cuts are best accomplished using smooth, long strokes. As you cut, pull the cut strip upwards, and then to the side—this prevents it from sticking to the handle of your snips or blocking your handle during the cutting motion.
Can you use a claw hammer to cut aluminum?
This makes it easier for your chisel to get into your aluminum's hardened grains of metal. Never use a claw hammer —the heads are not designed for hitting hard metal and are prone to chipping. If you're cutting a line in a sheet of aluminum, you can skip the vice and cut your way down the sheet on a flat surface.
Can you cut aluminum for a remodel?
If you're interested in do-it-yourself home remodelling projects, cutting aluminum can give you plenty of material. And while it might seem intimidating, there are actually a few simple ways that you can accomplish this process in a safe and practical way.
What is the biggest danger when cutting aluminum?
The biggest danger is that the saw will catch or grab the material which may cause it to splinter. If that happens, it is likely that anyone standing nearby will be hit with the shrapnel generated by either the blade or the aluminum chipping off at high speed.
What happens if you cut aluminum?
If the cut-off piece flies towards your face, it can result in serious injuries.
What is the difference between a lower TPI blade and a TPI blade?
The more teeth (higher TPI), the smoother the cut will be. Lower TPI blades have deep gullets and bigger-sized teeth. These will grab the edges of the aluminum channels and pull the workpiece towards the blade.
Can you use a miter saw to cut aluminum?
Can I use a miter saw to cut aluminum? You can cut aluminum with a miter saw using a non-ferrous metal cutting blade. A miter saw a good choice for cutting aluminum extrusions, channels, pipes, etc.
