
How Milk Jugs Are Made
- HDPE. Milk jugs are usually made from high density polyethylene, or HDPE. ...
- Preforms. After the HDPE pellets and flakes have been mixed, they slide down a tube and drop into a plastic injection machine.
- Molding. The preforms are sent down a line, where they enter a machine called a reheat stretch blow molder. ...
What kind of plastic are milk jugs made from?
What kind of plastic is used in milk jugs? Glass used for jars are about 2.6 times the density of HDPE (high density polyethylene) used in plastic milk jugs. In addition to glass being heavier than HDPE plastic, more glass is required for the same container made of plastic to increase toughness.
What type of plastic is a jug made of?
There are six major varieties of plastics commonly in use. Some plastic items are made of a mixture of different resins. High-density polyethylene, also known as HDPE, is a strong plastic used to make jugs and bottles for short-term storage. To determine if a container is made form HDPE, look for a number 2 inside the three-arrow recycling symbol.
Is a plastic milk jug a synthetic polymer?
While plastic has been widely used for over a hundred years, it’s much more than just a water bottle or milk jug. Plastic is a moldable substance composed of synthetic (human-made) materials, made from polymers, which are long molecules built around chains of carbon atoms.
How to upcycle plastic milk jugs?
How to upcycle plastic milk jugs
- Scoop. You can make a handy scooping tool out of a used plastic milk jug for compost, fertilizer, soil or animal feed.
- Planters. Use the bottom half of a clean plastic milk jug as a planter for shallow-rooted plants like herbs and leafy greens.
- Watering can. ...
- Cloches. ...
- Saucers for pots. ...
- Funnel. ...
- Toilet brush holder. ...
- Irrigation. ...
- Hanging planters. ...
- Bird feeder. ...

What is milk jug made of?
Milk jugs are usually made from high density polyethylene, or HDPE. In the milk jug manufacturing process, HDPE pellets are usually mixed with recycled HDPE flakes.
Are milk jugs polypropylene?
High-density polyethylene, or HDPE. Most milk jugs, detergent and juice bottles, butter tubs, and toiletries containers are made of HDPE.
Why are milk jugs made of HDPE?
The attribute of high durability in plastic materials like HDPE is known as the “strength to weight ratio”. As already mentioned, this was a huge benefit from switching to HDPE containers – the impact it has on transport costs. The high impact resistance of the material allows for easy transport.
Is HDPE used for milk jugs?
Currently, the company's gallon milk jugs are made of high-density polyethylene (HDPE) plastic, identified for recycling as #2 plastic, which is one of the most widely accepted plastics in US recycling programs.
How can you tell if plastic is HDPE?
High-density polyethylene, also known as HDPE, is a strong plastic used to make jugs and bottles for short-term storage. To determine if a container is made form HDPE, look for a number 2 inside the three-arrow recycling symbol.
What plastic are milk gallons made?
high-density polyethyleneMost plastic milk containers are made from high-density polyethylene, also known as HDPE or No. 2 plastic. Plastic milk jugs have a lot going for them.
Are milk jugs HDPE or LDPE?
Most plastic milk containers are made from high-density polyethylene, also known as HDPE or No.
Can you boil HDPE?
HDPE or High Density Poly Ethelene plastic has an amazing temperature range, and is considered safe for short periods up to 248°F (120°C) or for long periods up to 230°F (110°C.) Since boiling water never gets above 100°C, this means that anything boiling and below is safe for a food grade bucket.
Does HDPE melt?
Since HDPE has a high melting point of 120-140°C (248-284 °F), it can withstand high temperatures in outdoor or factory settings. This material is also resistant to chemicals and most solvents.
Are milk bottles HDPE?
Making milk bottles Plastic bottles are made out of HDPE – high density polyethylene – which is identified as the number “2” in the recycling triangle. Why is HDPE used instead of other materials? As HDPE is strong and lightweight, it helps reducing the weight of heavy volumes of liquid.
Are Coke bottle caps HDPE?
Coca-Cola North America is bringing a new twist to sustainable packaging by using caps made from recycled high-density polyethylene (HDPE) plastic – a beverage industry first – on DASANI bottles.
Are soda bottles HDPE?
Water and other soft drinks are almost always packaged in a type of plastic bottle made from Polyethylene Terephthalate (PET), whereas milk is usually packaged in bottles made of High Density Polyethylene (HDPE).
Are plastic milk jugs safe?
Plastics are used to keep many products safe because they are so tough. Another advantage to using plastic jars is how light this material is. Glass used for jars are about 2.6 times the density of HDPE (high density polyethylene) used in plastic milk jugs.
Are milk cartons lined with plastic?
Cartons are made primarily of paper but also have a thin layer of polyethylene, or plastic. Shelf-stable cartons contain a layer of aluminum. As such, milk cartons should be recycled with plastic, metal, and glass containers.
What plastic is used to make 2 l soft drinks?
polyethylene terephthalateThe two-liter bottle is a common container for soft drinks, beer, and wine. These bottles are produced from polyethylene terephthalate, also known as PET plastic, or glass using the blow molding process.
What type of plastic is a water bottle?
Polyethylene terephthalatePolyethylene terephthalate (PET or PETE) plastic – the source material of water bottles, soda bottles and more — makes up 10.2 percent of global plastic production.
How much plastic is needed to package 1 gallon of milk?
It requires 1/2 pound of plastic to package 1 gallon of milk compared to 3 pounds of glass. Therefore less material is needed to package the same amount of milk. This means companies can save money because they can load more milk into a truck to ship across America.
Why are plastic jars so popular?
Plastics have taken over the packing industry because of the many benefits to replacing the glass containers. One advantage of plastic jars over glass jars is the strength of the package. When a plastic jug is dropped there is a greater chance that it will not bust all over the floor.
What is the advantage of using plastic jars?
Another advantage to using plastic jars is how light this material is. Glass used for jars are about 2.6 times the density of HDPE (high density polyethylene) used in plastic milk jugs. In addition to glass being heavier than HDPE plastic, more glass is required for the same container made of plastic to increase toughness.
What is milk jug made of?
Milk jugs are usually made from high density polyethylene, or HDPE. In the milk jug manufacturing process, HDPE pellets are usually mixed with recycled HDPE flakes. Because HDPE loses its durability after it has been used, only a limited amount of the recycled flakes can be used.
How does a stretch blow molder work?
Molding. The preforms are sent down a line, where they enter a machine called a reheat stretch blow molder. Within a few seconds, each preform is heated enough to make the plastic flexible again. A rod is placed inside the preform to stretch it out, while at the same time blowing hot air into it.
Where is the milk jug hung?
Water is placed in the bottom of the jug along with a smelly piece of bait, such as a small piece of rotting meat. The jug is then hung in a tree.
How much milk was consumed in 2007?
According to Zenith International, global milk consumption in 2007 was around 242 billion litres ; approximately 63 billion gallons.
Is milk jug plastic recyclable?
The plastic used to make milk jugs is most commonly high-density polyethylene (HDPE). The good news is this is plastic resin code no.2 and as such, is “recyclable” (more on this below). The jugs can usually be placed in your kerbside recycling, but check with your local waste authorities first.
Is milk in glass reusable?
Milk in glass reusable bottles is not as common these days, with glass having been replaced largely by paper cartons and plastic bottles – which translates to a lot of packaging.
Is milk jug recycling?
However, the term has broadened over the years to represent most type of material reclamation. Milk jugs are actually upcycled or downcycled; i.e. made into different products, or repurposed. HDPE plastics cannot be used again for food-grade items.
Container impact
Our study was a life-cycle assessment of a wide variety of milk containers — the types and sizes that consumers in Toronto and Halifax were likely to encounter. We evaluated the energy inputs, greenhouse gas emissions and water consumed to produce, transport and dispose of the containers.
Limitations and comparisons
Our investigation neglected several small matters, including the materials and processes associated with labelling such as inks and printing. We also excluded the jug that’s needed to hold the milk bag when it’s being used. Another study showed the impact of that supporting jug is small and, in my experience, these jugs can last several years.
Spoiled milk?
With this new information, will consumers swing over to milk bags? Bagged milk is sold only in four-litre allotments in Canada, which may be too much for some consumers, leading to unconsumed or spoiled milk. This would wipe out any environmental benefits.
How many classifications are there for plastic?
Here are the seven standard classifications for plastics, and the recycling and reuse information for each type.
How to use less PET plastic?
To use less PET plastic, consider switching to reusable beverage containers and replacing disposable food packaging with reusable alternatives.
How much HDPE plastic is recycled?
However, since only about 30-35% of HDPE plastic used in America gets recycled each year, it’s wise to use as little as possible. To cut down, consider replacing your disposable produce bags with reusable alternatives.
What is LDPE in clothing?
LDPE is often found in shrink wraps, dry cleaner garment bags, squeezable bottles, and the type of plastic bags used to package bread. The plastic grocery bags used in most stores today are made using LDPE plastic. Some clothing and furniture also uses this type of plastic.
Is PET plastic recyclable?
PET plastic is recyclable and about 25% of PET bottles in the US today are recycled. The plastic is crushed and then shredded into small flakes which are then reprocessed to make new PET bottles, or spun into polyester fiber.
What does a three in a water bottle mean?
A three indicates that the water bottle has been made from polyvinyl chloride, a five means that it’s been made of polypropylene, two materials that are not accepted by most public recycling centers. Here are the seven standard classifications for plastics, and the recycling and reuse information for each type.
Is polypropylene recyclable?
Polypropylene is recyclable through some curbside recycling programs, but only about 3% of PP products are currently being recycled in the US. Recycled PP is used to make landscaping border stripping, battery cases, brooms, bins and trays. However, #5 plastic is today becoming more accepted by recyclers.
What is the most common plastic in disposable food containers?
Polyethylene terephthalate, also known as PETE or PET. Usually clear in color, the vast majority of disposable disposable beverage and food containers and bottles are made of #1 plastic. Another common place you’d find #1 is in your household cleaning product containers.
What is the best plastic to recycle?
High-density polyethylene, or HDPE. Most milk jugs, detergent and juice bottles, butter tubs, and toiletries containers are made of HDPE. Usually opaque in color, this plastic is considered safe and has low risk of leaching. It is picked up by most recycling programs.
What is PVC used for?
Polyvinyl chloride, or PVC. It is used to make food wrap, bottles for cooking oil, shower curtains, inflatable mattresses, and the common plumbing pipes. PVC, although tough in terms of strength, it is not considered safe for cooking or heating.
Is #6 plastic recyclable?
Overwhelming evidence suggests that this type of plastic leaches potentially toxic chemicals, especially when heated. It would be wise to avoid #6 plastic as much as possible. It is difficult to recycle and only accepted by specific recycling facilities. Even worse, when not recycled, it takes hundreds and hundreds of years to decompose!
Is plastic safe to use in a bottle?
This plastic is relatively safe, but it is important to keep it out of the heat or it could cause carcinogens (like the flame retardant antimony trioxide) to leach into your liquids. Plus, the porous nature of its surface allows bacteria and flavor to accumulate, so avoid reusing these bottles as makeshift containers.
Is it safe to put plastic in the microwave?
To summarize, plastics in categories #2, #4 and #5 are generally considered safe. Be weary of putting them in the microwave, even if they are labeled “microwave-safe”. Plastics #1, #3, #6 and #7 should be used with varying to extreme caution, especially around food or drink.
Is it safe to use plastic?
Even though there are “safe” plastics, one should avoid them as much as possible. Do yourself, your body, and the environment a favor and try to stick to glass, metal, bamboo and other such reusable body and environmentally friendly materials.
What is the identifier for plastic?
Plastic is categorized into one of 7 resin numbers. You may have seen a triangle on a product with a “1” or a “2” in it. That’s a resin identifier. Different resins have different properties–some plastic can make thin and flexible products, while other plastic is more rigid, for example. Polyethylene Terephthalate (PET) is type 1 plastic.
What percentage of plastic is recycled?
HDPE makes up 21.2 percent of the plastic used in the U.S. Of the seven types of plastic, PET and HDPE are the easiest to recycle. Type 1 and type 2 plastics are accepted in most recycling facilities throughout the country. The remaining five types of plastic must often be recycled at specialized facilities, rather than a standard municipal ...
What is type 4 plastic?
Type 4: Low-Density Polyethylene (LDPE) is used to make plastic bags, cling wrap, and squeezable bottles. LDPE is the most commonly produced plastic and makes up 29.8 percent of the total plastic in the U.S. LDPE isn’t typically accepted in municipal collection centers, but more and more recycling centers are expanding to include LDPE.
Is plastic bad for the environment?
Plastic is the subject of much discussion in the media. Environmentalists claim plastic is bad and we should pass laws to ban common products such as straws, while others say we should focus on recycling and that plastic provides many benefits for consumers .
Can PP be recycled?
PP can be recycled, though recyclers should check with their municipality. PP makes up 16.2% of the plastic produced in the U.S. Type 6: Polystyrene or Styrofoam (PS) is used to make disposable cups, takeout containers, and some packaging.
Is PET plastic easy to recycle?
In other words, PET makes up very little of the plastic produced in the United States and it is easy to recycle for the 87% of Americans who have access to municipal recycling programs. Yet many environmentalists have launched efforts to ban PET products like disposable water bottles. This is misguided on two fronts: PET is easily recycled ...

Overview
Materials
Packaging of milk is regulated by regional authorities. Use of food contact materials is required: potential food contamination is prohibited. Strict standards of cleanliness and processing must be followed.
The most common material in milk packaging is high density polyethylene (HDPE), recycling code 2. Low density polyethylene (LDPE) and polyester (PET) are also in use. Polycarbonate had been cons…
Container forms
Blow molded plastic milk bottles have been in use since the 1960s. HDPE is the primary material but polyester is also used. A wide variety of milk bottle designs are available. Some have a round cross section while others have a more square or rectangular shape. A special flat-top square milk jug was recently developed to maximize shipping and storing efficiency but had some difficulties in dispensing. Many milk bottles have integral handles.
Shelf life
The shelf life of pasteurized milk in HDPE bottles and LDPE pouches has been determined to be between 10 and 21 days when stored at 4–8 °C. Other factors such as light and temperature abuse have effects. Shelf life can be extended by ultrapasteurisation and aseptic processing.
Volume control
Milk containers for retail sale must contain the same amount of milk as indicated on the label. To be acceptable to consumers, the containers must also appear to be completely full. Therefore, the volume of the container must be precisely controlled.
The designer of a die for a blow moulded bottle can never be completely sure …
Environmental comparisons
Many potential factors are involved in environmental comparisons of returnable vs non-returnable systems. Researchers have often used life cycle analysis methodologies to balance the many diverse considerations. Often the comparisons show benefits and problems with all alternatives. One recent life cycle study of one-way recyclable HDPE bottles indicated the importance of secondary packaging: returnable plastic crates can allow lower tare weight bottles.
Examples
• Individual plastic container of coffee creamer, Japan
• 11.5 fl oz, 340 mL, PETE bottle
• Plastic bags of milk
• 1.4 L, 48 fl oz PETE bottle
See also
• Gallon smashing, internet challenge involving participants deliberately spilling milk in a supermarket by breaking containers