Knowledge Builders

what type of pipe is used for compressed air lines

by Amelia D'Amore PhD Published 3 years ago Updated 2 years ago
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  • 1. Plastic Pipes. ...
  • 2. Metal Pipes. ...
  • Black Steel. Black steel is the traditional material in compressed air systems and also the material we most recommend.
  • Galvanized. Galvanized steel pipes, which are often used in general plumbing and water distribution, are also widely used in compressed air systems.
  • Stainless Steel. ...
  • Aluminum. ...
  • Copper. ...
  • Black Iron. ...

Ideal plastic pipes for piping compressed air are made of acrylonitrile butadiene styrene (ABS). Polyethylene (PE) piping and high-density polyethylene (HDPE) piping are also good choices for compressed air applications. PVC is not recommended and is an OSHA violation if used.Aug 23, 2019

What types of compressed air pipes are available?

It is available in 3/4”, 1”, 1-1/2”, 2”, 3”, 4”, and 6” pipes and can be joined with our MaxLine system through pipe thread adapter fittings. The FastPipe compressed air system is ideal for industrial plants, manufacturing facilities, small businesses, auto shops, heavy truck repair, and more.

Why choose fastpipe compressed air?

FastPipe compressed air aluminum pipes are corrosion resistant. No corrosion in the pipe and fittings means clean pipes and longer tool life. Debris forms in other kinds of pipe systems because of their threaded connections. The debris must be cleaned from your pipes after installation.

Why choose PEX pipe for compressed air systems?

PEX has become a popular choice for compressed air systems as it is cheap and affordable compared to your more typical, and far more expensive, metal piping compressed air systems. PEX pipe for compressed air systems allows you to not need as many connections between the piping and the ability to run a very long length of pipe with little worry.

What are compressed air piping fittings?

Pipes and fittings are components that connect everything in a compressed air system. Piping has the potential to make or break any enterprise that uses compressed air systems in its day-to-day operations.

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What is the best pipe to use for air lines?

Aluminum Pipe Aluminum is lightweight for easy handling and resists corrosion and leaking, saving companies money. Aluminum pipes are also easier to install and modify than other pipe types, as they don't require threading or soldering. They are highly recommended for clean air applications.

Can I use CPVC pipe for compressed air?

No, PVC and CPVC pipe should not be used for compressed air lines.

Can I use black pipe for air compressor lines?

Black pipe is the most commonly used pipe recommended for compressed air systems. It is easy to get your hands on, it is strong and durable, and most people are familiar with how to install it. However, it will produce rust contamination that damages pneumatic tooling.

Is PVC pipe OK for compressed air?

PVC Pipe The use of PVC pipe is common but NOT RECOMMENDED for use with compressed air. It is often used because it is readily available, inexpensive, and easy to install. However, as with many plastics, PVC gets brittle over time and can crack, break, or even shatter.

Can PEX pipe be used for compressed air?

My personal preference for small-shop compressed-air piping is PEX. It's lightweight and flexible, and the fittings literally snap together. It's the easiest of any of the options to reconfigure and the simplest to install.

What can I use for air compressor line?

Copper. Copper piping is an excellent choice for use with air compressors. Any condensation that builds up in the system will not corrode copper air compressor lines, so the risk of debris entering the system is very low. It also withstands heat well.

Can I use copper pipe for compressed air?

Copper pipe is a common selection for sensitive compressed air systems and when correctly sized and connected is very durable and effective. Type M hard, type L hard and type K soft copper has a working pressure of 250 psig (17 bar). Type K hard copper is rated for 400 psig (27 bar).

How much psi can PVC hold?

between 300-600 psiAge And Temperature Of course, PVC doesn't just shatter or explode out of nowhere. Most consumer air compressors only compress to around 125-175 psi. This doesn't seem like a whole lot, especially when even the smallest size PVC pipe can generally handle anywhere between 300-600 psi.

Which is stronger galvanized or black pipe?

Black steel pipe fittings and galvanized steel pipe fittings are the two most common kind of pipe applied to transport liquid and gas. Both black steel pipe and galvanized pipe are made of steel, however, galvanized pipe has a zinc coating while black pipe does not. As a result galvanized pipe is more durable.

Can Schedule 40 run on air compressor?

Schedule 40 PVC pipe is not designed nor rated for use with compressed air or other gases. PVC pipe will explode under pressure, it is impacted significantly by temperature and can be difficult to get airtight.

How much psi can schedule 40 PVC take?

To give you an idea of the size difference, 1” schedule 40 PVC pipe has a . 133” minimum wall and 450 PSI, while schedule 80 has a . 179” minimum wall and 630 PSI.

What PSI can schedule 40 PVC handle?

For example, a 2” schedule 40 PVC pipe has a . 154” minimum wall and can handle up to 280 PSI. A 2” schedule 80 PVC pipe has a . 218” minimum wall and can handle up to 400 PSI.

What is the pressure rating of CPVC pipe?

400 psiCPVC Piping Systems Uses & Applications CPVC piping which is suitable for hot and cold water distribution has a 400 psi pressure rating at room temperature, and a 100 psi pressure rating at 180°F. CPVC materials are resistant to many everyday household chemicals.

How much psi can a PVC pipe hold?

between 300-600 psiAge And Temperature Of course, PVC doesn't just shatter or explode out of nowhere. Most consumer air compressors only compress to around 125-175 psi. This doesn't seem like a whole lot, especially when even the smallest size PVC pipe can generally handle anywhere between 300-600 psi.

Is PVC rated for air pressure?

Most consumer air compressors compress air to 125-175 psi, which does not sound like much. Most smaller sizes of PVC pipe are rated for between 300-600 psi, but that is only if the pipes are new and the system is perfectly sealed. As we mentioned before, it is extremely difficult to make a PVC system airtight.

What PSI can PVC glue hold?

The PVC pipe itself has a pressure rating, which is usually schedule 40 or schedule 80. Schedule 80 PVC pipes can handle up to 280 psi, but for regular home applications, schedule 40 PVC pipes should do the trick.

Plastic Pipe

Plastic pipes are lightweight, cheap, and easy to install. With that, they are non-corrosive. However, there are different plastics, and they’re not all the same. If you’re using plastic materials for your compressed air channels, it’s crucial to ensure that it’s durable and can handle many years of use.

ABS, HDPE, and PE for a Compressed Air System

When you want to use plastic piping for your compressed air piping system, you have many other options. These include high-density polyethylene (HDPE), polyethylene (PE), and acrylonitrile butadiene styrene (ABS). Those materials retain most of the benefits of CPVC and PVC but are much more durable.

Metal Pipe

Pipe systems made from various metals are a traditional choice for your compressed air distribution. Metal piping is more resistant to blowouts, splits, and cracks, and it’s stronger.

Black Iron Pipe

Black iron piping is a standard option for compressed air delivery. You can find black metal piping in old installations, and iron piping is durable and strong, so it can withstand abuse.

Galvanized Steel Pipe

Galvanized piping offers some of the same disadvantages and advantages of black iron, with a major exception – galvanization reduces corrosion, so it’s a popular choice in a compressed air system.

Stainless Steel Piping for Compressed Air Systems

Stainless steel is very durable, so it’s the longest-lasting material out there and the most expensive. However, you can minimize corrosion with stainless steel piping because it doesn’t corrode or degrade like galvanized or black iron pipes.

Copper Pipe

Copper pipe makes a great choice for compressed air piping. It’s lighter than its iron counterpart and easier to install than stainless. Plus, copper piping uses standard joining techniques and readily available fittings. The same properties making it great for general plumbing purposes also makes it attractive for compressed air systems.

What type of pipe is used for compressed air?

Metal Pipes. Metal pipes are the preferred choice for compressed air systems. Black Steel Pipe. Black steel is commonly used in compressed air systems. The material is strong and durable, but time-consuming in labor. It is heavy but susceptible to corrosion. The threaded connections can also slip and leak.

What is the best plastic pipe for compressed air?

The interior surface of the pipe is smooth, which encourages laminar flow. Ideal plastic pipes for piping compressed air are made of acrylonitrile butadiene styrene (ABS). Polyethylene (PE) piping and high-density polyethylene (HDPE) piping are also good choices for compressed air applications. PVC is not recommended and is an OSHA violation if used. It degrades and can burst, causing damage and is very dangerous to employees exposed to it.

What is piping in compressed air?

Pipes and fittings are components that connect everything in a compressed air system. Piping has the potential to make or break any enterprise that uses compressed air systems in its day-to-day operations. Because faulty and inefficient piping can result in lost power, it is important to pay attention to the layout, installation, ...

Why is it important to pay attention to compressed air?

Because faulty and inefficient piping can result in lost power, it is important to pay attention to the layout, installation, and maintenance of pipes and fittings of compressed air systems. Factors that impact pressure efficiency include obstructions and blockage, moisture, and sharp angles. Undersized piping is one of ...

What is compressed air system?

Compressed Air Systems provides high quality compressed air pipes, pneumatic fittings, and compressed air parts and fittings to keep the compressed air system operating efficiently. Contact us to receive more information about different types of compressed air pipes and fittings.

What is undersized piping?

Undersized piping is one of the biggest problems when delivering the air to the application. Pipes and fittings are integral to the compressor system running efficiently and properly. If the quality of these components is poor, they can cause leaks and other issues.

Why are air fittings reusable?

The ability to quickly connect them can save substantial time during assembly. The fittings are reusable, which enables you to connect and disconnect again and again. These components can help keep a compressed air system running as smoothly as possible.

What is the oldest compressed air pipe?

Iron Pipe. Iron pipe is one of the oldest compressed air piping materials used. Installation is straightforward, or can be done by a plumber, and fittings are available at your local hardware store. Iron pipe is available in galvanized or raw black form. While iron piping is easily accessible, it does have its drawbacks.

What is the best material for compressed air?

All factors considered, aluminum is the premier choice for compressed air piping. Aluminum piping does not corrode and it’s leak resistant. The light weight of aluminum makes it easy to handle and install, especially with push together connectors. All these factors make it a highly recommended material for clean air applications.

Why use PVC pipe?

PVC piping might seem like a great idea because it’s lightweight, portable, doesn’t corrode, and is easy to cut. However, PVC gets brittle over time and can crack, break, or even shatter in the right conditions. In addition, the air compressor oils in the line and heat from the compressed air can compromise the PVC much quicker. Using PVC for compressed air distribution is an OSHA violation. However, plastic pipes specifically manufactured for compressed air systems (not PVC) come with OSHA-tested and approved cements that will hold just as long as metal pipe welding.

Why do some manufacturers use stainless steel?

Stainless steel may be pressed or welded, however, threaded or welded joints can fail. And because of its weight, stainless steel can be difficult to fit and more costly than other options. Another down side to stainless steel piping is that the threads have a tendency to freeze up making disassembly and maintenance difficult.

Does Michigan Air use Infinity Pipe?

At Michigan Air, we partner with Infinity Pipe Systems because their high-performance compressed air pipe & airline fittings are compatible with compressed air, nitrogen and vacuum systems. They extend, connect, and can easily be installed in compressed air systems through their expansive range of compatible Infinity Pipe Systems quick connection air pipe & airline fitting accessories.

Is iron piping a drawback?

While iron piping is easily accessible, it does have its drawbacks. It’s not easily adapted and most alterations in the piping system will need to be contracted out to a plumber, as opposed to being done in-house.

Can iron piping cause corrosion?

With iron piping you also have to worry about corrosion. Even if your compressed air system has drying equipment, somewhere along the lines water could still enter, leading to corrosion. This can cause a drop in pressure due to obstructions in the pipe.

What is compressed air piping?

The purpose of compressed air piping systems is simple: to deliver compressed air to where it is needed. However, designing a compressed air system is more difficult than you might imagine — the compressed air has to be delivered with sufficient volume, good enough quality and enough pressure to power the components that require compressed air. If your compressed air piping design is not well done, your energy costs will go up, your equipment may fail, production efficiencies may be reduced and more maintenance may be required.

What Type of Pipping Material is Best for Compressed Air?

An essential first question when planning a new compressed air system is, “What type of pipe should I use for my air compressor?” You have two primary options: plastic and metal. Below, we will discuss the advantages and disadvantages of each in detail and address some of the myths that surround each one.

How to get moisture out of compressed air?

To deal with this problem, most compressor installers will recommend the use of an aftercooler. By cooling down the air when it exits the compressor, the moisture will be largely removed before entering your piping system. Roughly two-thirds of the water in compressed air turns into liquid once the air temperature drops to 104 degrees Fahrenheit. To take the liquid out of the system, your aftercooler needs to go into a filter equipped with a drain.

What is the best material for compressed air?

The following three plastic materials, however, are all suitable choices for piping compressed air: 1 Acrylonitrile butadiene styrene (ABS): You can find ABS in a variety of products, from car fenders to LEGO®-brand toy bricks. 2 Polyethylene (PE): This kind of piping is produced specifically for compressed air systems. 3 High-density polyethylene (HDPE): This is yet another suitable plastic for compressed air pipes.

How does compressed air reduce moisture in piping?

There is a simple way to reduce moisture in the piping system: change the compressor’s supply inlet source. The water resulting from compression weighs more than compressed air, which causes it to sink.

What is PE piping?

Polyethylene (PE): This kind of piping is produced specifically for compressed air systems.

Why do suspended pipes need strong anchors?

Suspended pipes need strong anchoring because of how heavy they are . Black steel pipes can also be challenging to cut and join, so installation will take a significant amount of time. In addition, threaded connectors can slip and leak. Although the pipe itself is unlikely to leak, welded joints frequently fail.

What type of copper pipe is used for air compressors?

Although not as common, Type K Copper pipe can be used for all kinds of applications, including air compressor use.

Why is air compressor piping so lightweight?

This is because this kind of piping will not corrode and it is resistant to leaks. It is lightweight and easy to bend as needed and install. It also provides superior connections with the air compressor fittings.

Why does PEX crack?

Being flexible and prone to cracking and stretching, PEX can sometimes have trouble holding compressed air and experience breaks or cracks due to the pressure within the PEX lines.

How to crimp a PEX ring?

Crimp the ring just like you did with the other end of the PEX line. Turn on your compressor and make sure that you do not experience any issues with leaks or other problems.

How much pressure can a PEX tubing hold?

PEX can hold a burst pressure of up to 800 psi. This is actually two times the requirement for ASTM F876, which is the standard specification of the PEX tubing. That being said, this is a product that is made to handle water pressure and not compressed air pressure.

What is PEX polyethylene?

PEX is a polyethylene product that has undergone a chemical change in its molecular structure. The polymer chains in the PE product that are used to make PEX are cross-linked which makes them more flexible than other kinds of lines.

Can you use PEX for compressed air?

PEX is not rated for compressed air and is rated as a water pipe. That being said, many people do use PEX for their air compressor lines despite the fact that the manufacturer does not recommend it for this use. PEX will hold compressed air at pressure but the product is not made for this use.

What kind of piping is used in plumbing?

For much of the latter 20th century, household plumbing systems depended heavily on copper pi ping – a material that can be difficult to master and whose price has risen significantly in recent years with its ever-increasing demand. This has therefore led to many pros and DIYers opting to use PEX tubing.

How many types of PEX pipes are there?

As already mentioned above, there are over 20 variations of PEX pipe but we won’t get into all of them don’t worry! We’ll focus on providing a basic understanding of the 4 main types which are:

How Do You Make PEX Connections?

In order to make either watertight or airtight connections with your PEX pipe, you will need to obtain the right tools and supplies. I will provide you with five methods for connecting the pipes. The fittings and connectors must be an exact match to the size of the PEX pipe.

What is the strongest PEX tubing?

PEX A is the strongest, most durable, and most flexible of the PEX types. It boasts a unique ability to recover from kinks that others may find difficulty in. Normally, if a section of the tubing becomes damaged or deformed, you’d have no choice but to remove and replace it.

How to connect PEX tubes together?

The stainless steel clamps method of connecting PEX tubes together involves using a ratchet clamping tool to tighten stainless steel rings around the PEX connections. Similar to the copper crimping method, the steel ring is slipped over the PEX tube before the fitting is inserted. The ratchet clamping tool is then used to squeeze a tab on the ring, which then tightens the ring securely around the tube and the fitting.

What type of PEX tubing is best for tight turns?

If your project involves little tight turns, and long straights run, you can save a lot of money by opting for PEX B. This type of PEX tubing trades its flexibility for rigidity and excels its counterparts in a number of common applications.

How much pressure can a PEX pipe hold?

This depends on the exact brand and type of PEX pipe you purchase, but typically PEX pipe can withstand pressures of around 600-800 PSI and even up to 1000 PSI in some cases. When dealing with compressed air systems that provide your tools with 90 PSI (average standard tool requirement) then you have a very suitable safety factor.

What is the best pipe for compressed air?

When you need the best, most efficient piped for compressed air at the best price, choose the FastPipe system.

What size pipe is RapidAir?

RapidAir’s FastPipe aluminum compressed air piping is lightweight, making it easy to cut and lift. It is available in 3/4”, 1”, 1-1/2”, 2”, 3”, 4”, and 6” pipes and can be joined with our MaxLine system through pipe thread adapter fittings.

Why do pipes need to be cleaned after installation?

Debris forms in other kinds of pipe systems because of their threaded connections. The debris must be cleaned from your pipes after installation. If your pipes are dirty—whether from corrosion or debris created during installation—your tools pay the price. Cleaner air translates to lower maintenance costs.

What is compression style fitting?

Compression style fittings make installation a breeze and keep saving you money in the future. No gluing, threading, welding or soldering is needed—which also saves you from having to find highly skilled labor to finish your project. Our O-ring seals fit perfectly and ensure a leak free system.

Can MaxLine be used with FastPipe?

While MaxLine fittings do not interchange directly with FastPipe, the two systems can be joined through pipe thread adapter fittings. Check that all fittings are tightened before pressurizing the system for the first time. For initial installation, pressurize the system SLOWLY to 50 psi and check for leaks.

Does FastPipe need a cover?

When using FastPipe in direct sunlight, cover or paint the polymer fittings to protect from UV exposure. (Pipe needs no covering and can be exposed.) Keep children away from the system.

Can you use a fast pipe to ground equipment?

Any hoses attached in the ceiling area to a fitting must use a strain relief attached to the building structure. FastPipe is not designed to electrically ground equipment, to be welded, to take violent impacts or for environments of caustic or corrosive chemicals.

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