
How to Cut Plexiglass
- Method 1 Scoring and Snapping Thin Plexiglass. Lay the plexiglass flat on a work surface. For thin sheets of plexiglass...
- Method 2 Cutting Straight Lines with a Circular Saw. Use a circular saw with a carbide-tipped metal-cutting blade.
- Method 3 Using a Jigsaw to Cut Shapes. Use a jigsaw to make rounded cuts in the plexiglass. A jigsaw looks a lot...
How to cut plexiglass quickly and easily?
Method 3 Method 3 of 3: Using a Jigsaw to Cut Shapes
- Use a jigsaw to make rounded cuts in the plexiglass. A jigsaw looks a lot like a bandsaw but it’s shorter and cuts in an up-and-down motion.
- Place the sheet of plexiglass flat on a sawhorse. Use a sawhorse as a work station to hold the sheet while you cut through it.
- Mark the sheet with a dry-erase marker to guide the jigsaw. ...
What is the best blade for cutting plexiglass?
Ways to Cut Plexiglass
- Use a jigsaw when you’re making curved cuts
- Use a circular saw for quick cuts that don’t have to precise
- Use a band saw if you have particularly brittle plexiglass
- Use a table saw when you’re making long straight cuts
- Use a hacksaw only if you don’t have any of the saws mentioned
- Use a laser cutting device if you’re fancy and own one. ...
How to cut plexiglass and get the results you want?
- Place the Plexiglas on a flat work surface.
- Mark the Plexiglas with a grease pencil where you want to cut it. ...
- Along the lines you marked, carefully score the Plexiglas five to 10 times with a glass cutter.
- Move the scored section to the edge of the work surface.
- Apply a sharp downward force on the Plexiglas to break it along the scored line.
How to clean plexiglass quickly and easily?
Tips for Cleaning Plexiglass and Acrylic
- Easy Cleaning Process. Before you begin cleaning your acrylic or plexiglass panel of fingerprints, dust, and dirt, clear the surrounding area of any objects that may obstruct your working space.
- Sanitizing Acrylic and Plexiglass Panels to Protect Against COVID-19. ...
- Advanced Cleaning & Repairing Plexiglass. ...
- If All Else Fails... ...

What is the best tool to cut plexiglass with?
To cut plexiglass, a circular or table saw that has carbide-tipped teeth is the best tool.
How do you cut plexiglass by hand?
0:305:54How to Easily Cut Plexiglass and Acrylic Sheets - YouTubeYouTubeStart of suggested clipEnd of suggested clipThen move the place glass over onto the corner of the work table. And just evenly press down and itMoreThen move the place glass over onto the corner of the work table. And just evenly press down and it should snap right along that scored line this is a very simple method.
What's the best way to cut plexiglass without cracking it?
Tips to Avoid Cracking or Breaking Plexiglass as You CutKeep the plastic film on. As mentioned above, plexiglass usually comes with a thin layer of plastic film intended to prevent scratches as the material travels from manufacturer to retailer to your workshop. ... Score deep. ... Use the right blade. ... Keep the blade cool.
What is the best way to cut acrylic plexiglass?
0:032:52Four Common Ways to Cut Acrylic, Plexiglass and Lucite - YouTubeYouTubeStart of suggested clipEnd of suggested clipSecond step would be to use a scroll saw saber saw or jigsaw. As you can see it is a fine-toothMoreSecond step would be to use a scroll saw saber saw or jigsaw. As you can see it is a fine-tooth blade which is best for cutting acrylic.
Can I cut plexiglass with a utility knife?
Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass.
What kind of blade do I use to cut plexiglass?
For best results with Plexiglas® MC acrylic sheet, circular saw blades should be the largest diameter possible and contain 60 carbide-tipped teeth with a triple-chip-tooth design. Teeth should be shaped with a 5° to 10° positive rake angle and have sharp cutting edges with adequate clearance.
Can you drill holes in plexiglass?
2:233:45Drilling PLEXIGLAS®: Perfectly drilled holes in just a few steps - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnother way to drill Plexiglas is using a cone drill bit these are suitable for thin or curvedMoreAnother way to drill Plexiglas is using a cone drill bit these are suitable for thin or curved sheets such as corrugated sheets or tubes made from.
Can you cut plexiglass with a hacksaw?
When installing plexiglass, it will be necessary to cut it to size to fit a certain opening. There are a variety of ways to cut plexiglass, and one of the least expensive methods is to use a hacksaw, especially if you only have a few pieces of plexiglass to cut.
Can you cut plexiglass with a Dremel?
From metals and wood to fiberglass and plexiglass, Dremel rotary tools can handle the job quickly and efficiently. Dremel rotary tools cut material at very high cutting speeds (from 10,000 to 35,000 RPMs) so the cuts are high quality and are considered a fine finish.
How to cut plexiglass?
How to Cut a Thin Sheet of Plexiglass (with a Utility Knife, Box Cutter, or Glass Cutter) 1 Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut.#N#Next, hold the yardstick to the marked line, and run the dull side of a utility knife or specialty plexiglass cutting tool along the yardstick to score the sheet. 2 Score again and again, as many as 10 or 12 times, until you have made a deep groove in the plexiglass. 3 Flip over the plexiglass, and score the opposite side in the same manner. 4 To finish, hold the scribed line to the edge of your work surface, and secure the plexiglass in place with a clamp. Then, with sharp downward pressure, snap off the portion of the plexiglass that extends beyond the work surface.
How to stop plexiglass from cracking?
Keep the blade cool. As mentioned earlier, an overheated blade on a power saw can also cause plexiglass to crack and break during the cutting process. Leaving the thin plastic film on the surface acts as a lubricant to an extent, but if your blade starts to overheat, pause and turn off the saw to let it cool. You can also add a small amount of soapy water to the plexiglass surface for additional lubrication while cutting.
Why do you need to keep plexiglass film on?
Advertisement. Keep the plastic film on. As mentioned above, plexiglass usually comes with a thin layer of plastic film intended to prevent scratches as the material travels from manufacturer to retailer to your workshop. Leaving that film on as you measure, mark, and cut will prevent scratches from your tools and work surfaces.
How to cut plexiglass with a box cutter?
When using a knife such as a box cutter to cut plexiglass, be sure to score a straight, deep line before attempting to break the material at the mark. Use the right blade. Whether using a hand tool or a power saw to cut plexiglass, it’s important to use a sharp blade.
How many times do you score plexiglass?
Score again and again, as many as 10 or 12 times, until you have made a deep groove in the plexiglass.
What kind of saw do you use to cut plexiglass?
For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. (To cut anything but a straight line, opt for a jigsaw .) No matter which type of saw you choose for the task, it’s critically important to use the right blade. There are special blades designed expressly for acrylic, ...
Is plexiglass a shatterproof material?
By Bob Vila. Photo: amazon.com. In a range of applications, from picture frames to tabletops, plexiglass (also known as acrylic) serves as a cost-effective, shatterproof substitute for glass. In fact, due to its light weight and durability, many do-it-yourselfers prefer plexiglass, not least because it can be cut and shaped with common workshop ...
What is the best way to cut acrylic?
If you have a lot of acrylic that needs to be cut, and it is quite thick, then a band saw is a good way to go. Bandsaws work great for thick acrylic sheets, particularly for ones over 1 inch thick. Band saws move at very high speeds, and with the right blade (small, uniform, and evenly spaced teeth), they can cut through large quantities of acrylic in record time.
What type of saw do you use to cut plexiglass?
One of the most convenient ways of cutting plexiglass is with a circular saw. When using a circular saw, you want to use a carbide tipped saw blade, one with fine crosscut teeth to prevent chipping and cracking.
How to cut acrylic?
When it comes down to it, one of the easiest methods of cutting acrylic is to use a scoring knife, one designed specifically for acrylic. This method is easy, it is very affordable, and it works great if you only have a few pieces that need to be cut.
What is the best material for a window?
When it comes to windows, dividers, and much more, one of the choice materials to use is plexiglass. It looks like glass, it’s clear, but it’s also much stronger. Of course, plexiglass is actually acrylic, not real glass, but this does also come with certain advantages.
What is laser cutter?
Laser cutters are generally a CNC type of machine, which means that you enter the cutting directions into a computer and that computer then controls the laser that can make super accurate and clean cuts into plexiglass.
How to cut plexiglass?
A preferred method of cutting plexiglass, particularly if you are only dealing with a few pieces, is by using a hand saw. This method does take a bit of practice because you need to apply just the right amount of pressure when sawing, but once you have this down, it should not be much of a problem.
Can circular saws be used on plexiglass?
Remember that circular saws work well for plexiglass sheets that are medium or thick, but not for the thinner sheets.
How many scores to score plexiglass?
Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge.
How to cut plexiglass?
First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge. Hold the side of the material on the work surface firmly against it (you can secure it with a clamp if you have one, or weigh it down) and then bring sharp downward pressure onto the side positioned over the edge. The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching.
What is plexiglass sheet?
Plexiglass, the generic name for acrylic sheet, is an incredibly durable material with near-limitless applications. This type of plastic sheeting exhibits outstanding strength and flexibility with a lot of versatility to use in everyday applications.
Is plexiglass durable?
Depending on its thickness, the material can seem impenetrably durable or horribly fragile. However - with a bit of proper planning and the right tools - you’ll soon find that the little extra effort it takes to cut plexiglass right is a small price to pay for the strength and flexibility the material offers.
Can plexiglass be cut?
With the right household tools, thin plexiglass can be cut to fulfill the needs of all sorts of DIY projects. Here’s a few things to keep in mind if you’re interested in working with this amazing material.
Prepare Your Work Surface
Do not remove the protective paper layer on the surface of the plexiglass until your cuts and finishing are complete.
Cut or Score to Break Edge
Wear safety goggles and gloves for protection. Cutting plexiglass can result in splinters or shards that can pose a hazard.
Finish Edges
Begin wet-sanding the uneven edges of the plexiglass with 120-grit sandpaper.
How to cut plexiglass on a sawhorse?
2. Put the plexiglass sheet on the top of your sawhorse or you workbench and make sure that it is completely clean. You can use a clamp-on vises to make sure the sheet is fixed and stable. 3. Using a marker to draw the path that you want to cut on both sides of the protective film.
Why is my power saw slow?
When you use power saws like circular saws, jigsaws or table saws, you must maintain slow and steady speed, because the friction between the blade and the plexiglass sheet will produce heat causing it to melt, also your feeding rate must not be too fast.
What is the common name for polymethyl methacrylate?
Plexiglass (which is actually the common name of polymethyl methacrylate) provides many advantages like:
What are the advantages of plexiglass?
Plexiglass (which is actually the common name of polymethyl methacrylate) provides many advantages like: 1 Light weight 2 Its impact resistance is 40 times greater than that of glass 3 Long life span 4 excellent UV resistance 5 Flexibility in (folding, cutting to the desired shapes, etc.) 6 Comes with different colors, including transparent, which can easily replace glass.
What to use on a circular saw blade?
Before running your circular saw, it is advised to use a coolant spray on the blade if you will cut thick sheets of plexiglass to avoid the heat effect. Thick plexiglass sheets are ½ inch and above. 9.
Why do you not stop feeding a circular saw?
When cutting with the circular saw, do not stop the feeding of saw because the plexiglass will heat up and can stick to the blade.
Why do you need to deburr all the edges of a cut?
It is necessary to deburr all the edges of the cut, so that they are no longer sharp and are used without danger.
What is the Best Way to Cut Plexiglass?
This all depends on the tools you have on hand and whether you’re trying to cut a straight line or shapes.
Can You Cut Plexiglass by Hand?
Yes, you can cut plexiglass by hand using a sharp knife or blade (utility knife, box cutter, glass cutter, etc.).
How to cut plexiglass with knife?
Press your knife down over the line you drew with moderate pressure until you’ve made a significant mark. Keep cutting along the line until you’ve made a significant groove. Flip the plexiglass sheet over and cut along the same line, just on the other side.
How to finish plexiglass?
It’s time to finish the cut by sanding the cut edge to make it smooth. Start with a coarse-grit paper, and move to a super-fine grit to finish. For the best results, wet sand the edge by dampening a piece of sandpaper. For best results, sand in one direction instead of circular or back-and-forth motions. Avoid creating too much friction while sanding—heat can warp plexiglass quickly.
What tool do you use to cut wood?
Handsaw, tablesaw, jigsaw, or dremel tool (if you’re cutting with a power tool)
Why is it important to learn plexiglass?
Before getting started, it’s important to learn a little bit about plexiglass to avoid unwanted scratches and braking.
Does plexiglass have a protective film?
Plexiglass has a layer of film. Since plexiglass is so prone to scratching, it most often comes with a layer of protective film. Wait until you’re finished cutting to remove it.
