
Problems with the Thread
- Improper Thread Installation. If you install the thread in the wrong path or use any spool cap of mismatching size, then what would happen?
- Erratic Thread Tension. Another potential cause of thread break in the sewing machine is thread tension. ...
- Poor Thread Quality. The quality of the thread matters the most. ...
- Old Threads. ...
Why do machine embroidery threads break?
Given a large amount of tension already placed on the metallic thread from the constant twisting, the friction of passing through the eye of the needle many times adds fuel to the fire, which increases the chances of the thread breaking. Interested in learning more about different types of machine embroidery threads and when to use them?
Why does my upper thread keep breaking?
If your thread keeps on breaking, then see to your needle and confirm whether it is in a good state. Using a bent or a damaged needle is one of the major reasons that lead to upper thread breaking or any other sewing issues.
Why is my embroidery machine not working?
The bobbin thread is not wound correctly. Check that the bobbin is wound so that it about 80% full and that the thread is evenly wound. If the bobbin is not correctly wound, rewind the bobbin. The thread density of the embroidery data is too fine.
Why is the fabric not taut in the embroidery frame?
The fabric is not taut. Firmly set the fabric in the embroidery frame so that it is taut. The thread is loose in the hook area or the hook does not rotate smoothly. Remove the loose thread.

How do I stop my embroidery thread from breaking?
0:192:47Quick Tip: How to Avoid Thread Breaks - YouTubeYouTubeStart of suggested clipEnd of suggested clipTry changing the needle. Over time the needle may begin to wear. And may have a burr which is aMoreTry changing the needle. Over time the needle may begin to wear. And may have a burr which is a rough edge or Ridge. This burr may be cutting through the thread as it passes through the needle.
Why does my embroidery thread keep fraying?
Thread breaks can be caused by tension issues, machine timing, thread path interference, thread caught under spool, old or Rayon thread or poor digitizing. Thread frays usually have more to do with timing, burrs and nicks in the thread path.
Why does my thread keep shredding?
The most common reason why thread shreds, frays, or breaks at the needle is because the eye is too small to accommodate the thread, causing stress and friction, which results in shredding or breaking the top thread.
What should the tension be for embroidery?
When doing machine embroidery, the tension dial should be set somewhere between 2 to 6. If the stitches appear loose, turn the tension up one notch and embroider again.
How do I stop my embroidery from fraying?
Use pinking shears to make a zigzag-cut edge around the embroidery fabric that will resist fraying. Follow the grain of the fabric as you cut or pre-mark straight lines on all of the edges. Some fraying will still occur, but it will be minimized by using this type of scissors known as pinking shears.
What causes lower or thread break?
Causes of Lower Thread Breaking The bobbin is improperly threaded in the bobbin case. Thread tension is too tight. Thread is wound unevenly on bobbin and/or the bobbin is wound too full. Spring on bobbin case is worn to a sharp groove.
How do you adjust thread tension?
4:238:50Sewing Machine Thread Tension - Updated - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo if I'm looking at it like this. So you can see I have this little slot up here and I just rotatedMoreSo if I'm looking at it like this. So you can see I have this little slot up here and I just rotated it I can use my screwdriver. And if I turn it to the left it's going to loosen that dry tension.
Why does my needle keep coming unthreaded?
Your Sewing Machine Thread Tension Could Be Off One of the most common issues leading to a needle that keeps unthreading is a sewing machine with the wrong thread tension in place. Thread tension at the top that's either too high or too low can result in this issue.
How do you know if embroidery tension is too tight?
Proper bobbin tension is essential to good embroidery. If tension is too tight, unwanted bobbin thread may begin to show on top of your garment and you may begin to experience frequent thread breaks which wastes time and money.
How do I know if my bobbin tension is correct?
Swiftly pull up on the thread. The thread should unwind just slightly and the bobbin case should drop an inch or two. If the thread unwinds without resistance and the case slips to the floor, your bobbin tension is too loose. If the bobbin case doesn't budge, your bobbin tension is too tight.
Why does my thread keep breaking on my brother embroidery machine?
The upper thread tension could be set too tight. Set the tension to the best thread tension setting or less. Make sure the spool of thread is installed correctly using the correct size spool cap for the size of spool. For details, refer to "Place a spool of thread on a spool pin".
How do I know if my embroidery thread is bad?
Test your 'old' threads. Take a 38 – 45cm piece of thread, hold one end in each hand and pull on it until it breaks. If you feel some resistance, it's probably okay, but if it breaks easily, it's time to say goodbye. Look at the color of a few meters of your old threads.
Why is my zig zag stitch skipping?
The most common cause of a sewing machine skipping stitches is a problem with the sewing machine needle. The needle may be slightly bent, even if you can not see the bend. It may have developed a dull point from use, or it may have a nick in it.
Why does my top thread keep breaking while free motion quilting?
1:248:14Why is my Thread Breaking when Free Motion Quilting? - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut if your foot height is too high that can also be a problem because that can cause threadMoreBut if your foot height is too high that can also be a problem because that can cause thread breakage.
So what causes thread breaks?
The most common cause of breaking threads is when the needle catches on the fabric. A change in direction at a corner or a seam can catch the thread, causing it to break. This usually happens when you’re making a turn at an angle or changing stitches.
Fixing a Thread Break
Once you’ve had a break, there are several ways to repair it without stopping your work and starting over. The problem is that once you have a broken thread, another one will probably break soon. A technique used by some embroiderers is to unravel the entire run with multiple needles where they broke in an effort to control any further breaks.
Conclusion
I hope that this article has helped you better understand the embroidery thread-breaking reason, tips, and fixation. If not, please feel free to reach out for more information or clarification on any of these topics. Thank you again for visiting our blog today!
What happens when metallic thread hits the eye of the needle?
Similarly, as metallic thread continues to twist, it becomes more and more wound up, creating tension. Now the real issue takes place when the thread hits the eye of the needle. On average, if you were to put a single dot on a piece of thread and run it on your embroidery machine, that dot would pass through the eye of a needle an average ...
Why does polyester embroidery thread break?
Why Does Metallic & Polyester Embroidery Thread Break More? The main reason why metallic threads constantly break is that it’s a synthetic thread type. This makes it stiffer especially compared to Rayon, which is noticeably softer to the touch. Polyester is also a synthetic thread, but it is not as stiff as Metallic.
Why use metallic thread?
Metallic threads are used for their visual appeal as they enhance the look of your design. Although metallic threads are known to be a bit more problematic, metallic threads can be used on any embroidery design. However, metallic thread can be problematic with stitch-intensive designs as well as designs with short stitch lengths.
Is polyester thread stiff?
Polyester is also a synthetic thread, but it is not as stiff as Metallic. As a result, the metallic thread isn’t as soft and malleable as other thread types and when twisted, it breaks easier. This is a problem because of how most multi-needle embroidery machines prop up the thread spools being used (vertically rather than horizontally). ...
What to do if bobbin thread is not wound?
Check that the bobbin is wound so that it about 80% full and that the thread is evenly wound. If the bobbin is not correctly wound, rewind the bobbin. The thread density of the embroidery data is too fine.
Why does my upper thread keep breaking?
There could be several reasons why the upper thread keeps breaking. The upper thread could be installed incorrectly. Rethread the machine according to the instructions. For details, refer to " Upper threading ". The upper thread tension could be set too tight. Set the tension to the best thread tension setting or less.
Can thread tension be too tight?
The upper thread tension could be set too tight . Set the tension to the best thread tension setting or less. Make sure the spool of thread is installed correctly using the correct size spool cap for the size of spool. For details, refer to " Place a spool of thread on a spool pin ".
Why does my embroidery needle break?
Improper hooping – both too loose and too tight hooping can cause stress on the needle and thread and can cause thread breaks. Rough/abrasive backing – Use a high quality backing that is intended for embroidery. Stick-On backing – The adhesive can break down due to improper storage, high heat and humid conditions.
Why does my thread break?
Thread breaks are usually caused by tension issues, thread path interference, old thread or poor digitizing. Thread frays have more to do with burrs and nicks in the thread path.
What happens if you break a needle plate?
To avoid landing on the thread break problems, make sure your needle is not touching the surface of the plate or else while sewing it will hit and break the needle plate.
What causes thread to break in sewing machine?
If your thread breaks continuously, then look for the take-up lever in your sewing machine. A broken or damaged take-up lever will also cause the thread to break. To sew without any interruptions, the take-up lever in your sewing machine should move up and down.
What happens if you use a bobbin in a sewing machine?
Using a bobbin incompatible with the sewing machine will also break the thread. So, check whether your bobbin size is compatible with your sewing machine. If you use a small bobbin, then it will bounce around the bobbin case and break the thread. On the other hand, if you pick a large bobbin, then it will fit perfectly inside the bobbin case and tightens the spinning. Therefore, choose a bobbin suitable for your sewing machine to clear out the thread breaking problem.
Why is my sewing machine unthreading?
Another major reason for unthreading in a sewing machine is reverse sewing. If you sew in the reverse direction, then your machine will run out of sync and break the thread. Also, you will face an issue with hook timing and which in turn will result in the formation of looped stitches.
What happens if you put thread in the wrong path?
If you install the thread in the wrong path or use any spool cap of mismatching size, then what would happen? Obviously, the thread will tangle and end up breaking. Hence, whenever you encounter frequent thread breaks, initially keep an eye on thread installation in the sewing machine and confirm whether the thread is connected properly in the thread path. If not, remove the thread and rethread it correctly in the sewing machine.
Why does my sewing needle keep breaking?
Damaged Needle. If your thread keeps on breaking, then see to your needle and confirm whether it is in a good state. Using a bent or a damaged needle is one of the major reasons that lead to upper thread breaking or any other sewing issues. To stay away from thread breaking, try to use a new needle without any damages.
What to do if your bobbin keeps breaking?
If your thread still keeps on breaking, then check the bobbin and replace it, if damaged. Generally, the warped or broken bobbin will cause continuous thread breaks. So, to resolve the issue, wind a new bobbin. Plastic bobbins will be damaged easily.
