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why is hard water a problem in industry

by Bart Wiza Published 3 years ago Updated 2 years ago
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Hardness in water is the main source of scale formation in heat transfer equipment, boilers and pipelines:

  • It will cause buildup of scale in pipes causing reduced flow and pressure drop increase, then causing greater pumping cost associated, and eventually causing pipes to need to be internally cleaned or replaced.
  • Hard water in cooling towers can reduce the effectiveness of heat transfer, causing increased running costs. ...

Hard water can also cause damage to expensive industrial equipment and plumbing, since it results in scale that leads to corrosion and deterioration of metals. Scale can also cause blockages in even nonmetallic plumbing, which can be problematic in industrial endeavors.

Full Answer

What is the effect of hard water on industries?

Hard water effects significantly in industries. It can be said that in every industrial purpose it should be use conditioning water rather than hard water. Such as Beverages, textile industries, boiler, cooling tower and plumbing purposes. Water hardness greatly effects on textile dyeing, washing and finishing section.

What are the disadvantages of hard water in washing?

The disadvantages of hard water Since hard water does not lather easily with soap, it wastes a great deal of soap when it is used in washing. It therefore is not economical to be used in washing. It is not advisable to use hard water in washing white fabrics since it tends to stain white fabrics by making them appear grey.

Is hard water bad for You?

INTRODUCTION. Among them a good percentage consumes hard water, which is considered to be a significant etiological factor around the globe causing many diseases such as cardiovascular problems, diabetes, reproductive failure, neural diseases, and renal dysfunction and so on.

Why does water get hard?

You only get hardness when the water comes into contact with other elements like the ground, chalk, limestone and rock – that its state can change. This article will help you understand why all of this is a problem and what you can do about it.

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Why is hard water not suitable for industry?

Hard water is made up of calcium and magnesium salts. It is not used in industrial boilers, as it forms insoluble salts of calcium and magnesium. As a result, they produce scales on the inner walls of the boilers which reduces the heating efficiency. They also cause corrosion in the boilers.

What are the disadvantages of hard water in industries?

If the hard water is fed directly to the boilers, there arise many troubles such as: (i) scale and sludge formation, (ii) corrosion,(iii) priming and foaming and (iv) caustic embrittlement. Water used for industrial purposes (such as for steam generation) should be sufficiently pure.

Why is hard water considered a problem?

Hard water can be problematic because it reacts with cleaning products, creates soap buildup, and can wear down fixtures and appliances more quickly than soft water. The minerals in hard water react with soap to create soap scum, inhibiting suds.

Does hardness cause any problem in domestic and industrial front?

When hard water is boiled at home or in industries, it leaves deposits of calcium and magnesium salts in kettles, hot-water pipes, boilers and radiators. These deposits reduce the efficiency of boilers, kettles and pipes and can cause blockages and even bursting of the boilers.

What are the effects of hard water?

7 Negative Effects of Hard WaterScale Buildup on Plumbing Fixtures and Appliances. If you notice this, you very likely have hard water. ... Dry Skin and Hair. ... Faded Clothes. ... Stained Sinks and Bathtubs. ... Frequent Plumbing Repairs. ... A Rise in Water Bills. ... Unsightly Dishware.

Is hard water bad for the environment?

Environmental Impact: The most important impact of hardness on fish and other aquatic life appears to be the affect the presence of these ions has on the other more toxic metals such as lead, cadmium, chromium and zinc. Generally, the harder the water, the lower the toxicity of other metals to aquatic life.

What are the advantages and disadvantages of hard water?

Pro 1) Hard water provides slight dietary benefits. ... Con 1) Hard water scaling can cause substantial damage. ... Con 2) Hard water doesn't clean the body effectively. ... Con 3) Hard water can have even worse chemicals in it. ... Pro 1) Soft water is energy efficient. ... Pro 2) Soft water cleans the body effectively.More items...•

What are the two main problems with hard water in plumbing systems?

How can hard water cause plumbing problems? Some of the issues created by hard water, such as the lack of suds from soap or shampoo, are largely cosmetic but others can cause serious issues with scale build-up inside pipes, reduced water heater lifespan and damage to boilers and other appliances.

What are some disadvantages of hard water?

In hot water appliances like your water heater, the presence of hard water can lead to limescale buildup. The more buildup occurs, the less energy-efficient your water heater is likely to be. This means higher energy bills for you, and more problems for your heating system.

What is hard water and its disadvantages?

Hard water is unfit for washing as it is difficult to form lather with soap. Trimming of kettles will take place due to the formation of magnesium and carbonates of calcium. Blocks hot water pipes, which is caused by the appearance of layers of carbonates of calcium and magnesium.

What are the advantages and disadvantages of hard water?

Pro 1) Hard water provides slight dietary benefits. ... Con 1) Hard water scaling can cause substantial damage. ... Con 2) Hard water doesn't clean the body effectively. ... Con 3) Hard water can have even worse chemicals in it. ... Pro 1) Soft water is energy efficient. ... Pro 2) Soft water cleans the body effectively.More items...•

What are the disadvantages of using hard water in boiler?

Hard water that's filled with minerals like calcium and magnesium can cause damage to the tubes inside water boilers. If these minerals are present in the boiler's water supply, it can lead to limescale forming on the surface of the tubes, which has the potential to cause overheating and tube failure.

How does hard water affect the beverage industry?

Water should be free from any contaminants and microorganisms. If hard water used in these industries, it can be change the soft drinks color, test and odor. Moreover a deposit can be developed here.

What are the effects of hard water on plumbing?

Plumbing effects of hard water and repair. Hard water creates a plumbing problem. It can be reduced the life of plumbing and needs more repairs time. Calcium and magnesium ions present in hard water and these ions can be made lime scale.

What are the effects of hard water on cooling towers?

Effects on cooling towers. In cooling towers water is used as heat transfer medium. If hard water is used in this case, it makes scale, corrosion in cooling towers. Dissolved iron in hard water precipitate in cooling towers basin and also corrosive. Calcium and magnesium developed scale.

What does hard water do to yarn?

In washing section hard water make the yarn stiff and scratchy. Hard water contains tiny mineral particles and these particles mix with soap turn into like small pieces of rock. Iron containing hard water creates reddish yellow color on washed fabrics.

Is hard water used in industries?

Hard water effects significantly in industries. It can be said that in every industrial purpose it should be use conditioning water rather than hard water. Such as Beverages, textile industries, boiler, cooling tower and plumbing purposes.

What is hard water?

When water is considered “hard,” it means that the water has significant amounts of calcium and magnesium, as well as other potential minerals. These minerals occur naturally and are not toxic in reasonable amounts, but a concentration of minerals can cause issues with health and home maintenance.

How does hard water affect your health?

Most scientists agree that hard water is perfectly safe to drink, and you don’t really have to worry about treating your water just for hardness. However, hard water can still affect your health in other ways. Many people with chronic skin conditions find that hard water worsens their symptoms or can cause flares.

How does hard water cost you money in home repairs?

A high concentration of minerals in the water can lead to expensive home repairs, even up to a complete plumbing reinstallation in the worst situations. Those minerals leave deposits in your plumbing, fixtures, and appliances.

How To Get Rid of Hard Water?

While the water from your tap in a western country is usually safe to drink, the hardness can wreck havoc on your pipes, plumbing and appliances.

What is the problem with hardness?

The real issue of “hardness” is the effect and nuisance it causes for your home appliances and plumbing. This is through things like mineral buildup and the potential for clogging or blocking up pipes.

How many homes are affected by hardness in the UK?

Unfortunately, the UK is heavily affected with hardness due to its geographic location. About 13 million homes in the UK live in areas with hardness. You can check areas suffering from hardness on the UK map and see if your neighbourhood is one of the affected areas. Another way to check hardness is to get a good quality water hardness testing kit.

What elements can change the hardness of water?

You only get hardness when the water comes into contact with other elements like the ground, chalk, limestone and rock – that its state can change.

What does it mean when rain is hard?

High levels of “hardness” means that it is high in both calcium and magnesium. Rain is naturally soft but becomes “hard” when it comes into contact with things like rock, chalk and limestone.

Which mineral is found in water?

It is water that has high levels of dissolved mineral deposits like magnesium and calcium.

Is water temporary hard?

Temporary Hard Water? If your water only contains calcium hydrogencarbonate (instead of calcium sulfate) then it is considered to be “temporary hard”. “Temporary” because you can easily remove calcium hydrogencarbonate by boiling it unlike other forms of hardness.

Why is hard water good for you?

The reason hard water is capable of doing this is because it contains high amounts of calcium and iron, which are good for the bone s and teeth. This means the more hard water you drink, the stronger your bones and teeth are going to become.

How to make hard water soft?

NOTE: Hard water can be made soft by doing the following things to it: 1 By heating or boiling it 2 By adding calcium hydroxide to it 3 By adding sodium trioxocarbonate to it 4 By distilling it

Can you use hard water in washing?

Since hard water does not lather easily with soap, it wastes a great deal of soap when it is used in washing. It therefore is not economical to be used in washing. It is not advisable to use hard water in washing white fabrics since it tends to stain white fabrics by making them appear grey.

Is hard water good for dyeing?

Hard water is not good for dyeing materials. This is why the dyeing industry doesn’t use it to work. Hard water forms annoying limescales in containers such as kettles, pots, pipes, etc. NOTE: Hard water can be made soft by doing the following things to it: By heating or boiling it. By adding calcium hydroxide to it.

Is hard water better than soft water?

Hard water does not dissolve lead, and as a result of this it does not lead to lead poisoning if lead pipes are used in transferring the water into households. Hard water tastes better than soft water. Hard water is generally safer for drinking than soft water.

Why is water hard?from sciencedirect.com

Water hardness is due to the presence of calcium ions, and to a lesser extent, magnesium, iron, and manganese. Water of medium hardness (less than about 150 mg/kg as calcium carbonate) is desirable for steamed bread production as some of the mineral salts have a strengthening effect on gluten and stimulate yeast.

How does hard water affect plumbing?from sciencedirect.com

The effects of water hardness on plumbing materials will vary with mineral concentration, temperature and pH. The most notorious problems associated with the formation of hard-water mineral deposits are the decreased efficiency and functional longevity of plumbing equipment exposed to heated hard water. Acidic water accelerates corrosion, which shortens the life of plumbing materials and causes staining and discoloration of fixtures. Additionally, most chemicals such as reagents, disinfectants and medications are dependent on water pH for effectiveness. It is for these reasons that moderately hard water with a stable pH (+0.6) is preferred for use in most aquatic facilities. If the municipal water supply to a facility is soft water, careful thought should be given to various aspects of the facilities plumbing systems.

How hard is water in Japan?from sciencedirect.com

The hardness level of water is different in different countries, leading to slight differences in detergent formulations. For example, water in Japan has relatively low hardness, typically less than 90 ppm CaCO 3, whereas in the United States it is of low-to-intermediate hardness.

How does groundwater affect water quality?from sciencedirect.com

Groundwater can accumulate calcium and magnesium as it percolates through deposits of limestone or chalk. Water that has large amounts of calcium and magnesium can leave behind hard residue or scale. One example of this left-behind residue are water spots on a glass shower door. The hardness of water refers to its overall content of polyvalent ions that cause this scale, the major contributors being divalent calcium and magnesium. The process of “softening” the water is accomplished by the exchange of calcium and magnesium ions for sodium ions. Calcium and magnesium ions will be effectively removed through reverse osmosis (RO); however, the softening process is essential prior to water reaching the reverse osmosis unit to protect membranes from damage due to scaling. Additionally, in the case of systems that use deionization to form product water, presence of large amounts of divalent ions can overwhelm the deionizer resin beds leading to release of other toxic ions into the treated water. Water softener units are typically composed of a tank that holds ion-exchange resin connected to a brine tank. As water moves through the softener tank, the resin releases sodium ions in exchange for higher-affinity divalent calcium and magnesium. The brine tank is used to hold a concentrated sodium chloride solution. Regeneration of the resin in the softener is accomplished by overcoming the affinity of the resin beads for polyvalent cations with a supersaturated sodium chloride solution from the brine tank. Recharging can be initiated on a timed basis or after a monitor, which measures a certain amount of water processed, indicates the need. Recharging should take place at a time when patients are not dialyzing to prevent accidental spillage of hypertonic sodium chloride solution into the water treatment system.

What is the definition of hardness in water?from sciencedirect.com

Water hardness is defined as the measured content of divalent metal cations. Dissolved calcium (Ca++) and magnesium (Mg ++) are the only two divalent cations found at appreciable levels in most waters. In natural water, both calcium and magnesium primarily exist bound to bicarbonate, sulfate or chloride. When hard water evaporates ...

How to increase hardness of culture water?from sciencedirect.com

Hardness can be increased in culture water by addition of several compounds such as calcium chloride and calcium sulfate. Calcium chloride has the further advantage of adding chloride, another physiologically active ion, to the culture water (see Chapter 3 and section 10.4.3 ). View chapter Purchase book.

Why is water important to cleaning products?from sciencedirect.com

Knowing water quality is important to formulating cleaning products. Although agents are usually added to counteract water hardness ions, they can be partly depleted in the mixing process by reacting with water hardness ions of untreated water. Ideally, water used to formulate cleaning products should be treated to remove water hardness ions and trace metals.

What is hard water?

Hard water is usually defined as water, which contains a high concentration of calcium and magnesium ions. However, hardness can be caused by several other dissolved metals; those forms divalent or multivalent cations, including aluminum, barium, strontium, iron, zinc, and manganese. Normally, monovalent ions such as sodium and potassium do not cause hardness. These divalent cations have a propensity to come together with anions in the water to form stable salts. The type of anion found in these salts distinguishes between the two types of hardness-carbonate and non-carbonate hardness [Table 1].

What are the health effects of drinking water?

In the past five decades or so evidence has been accumulating about an environmental factor, which appears to be influencing mortality, in particular, cardiovascular mortality, and this is the hardness of the drinking water. In addition, several epidemiological investigations have demonstrated the relation between risk for cardiovascular disease, growth retardation, reproductive failure, and other health problems and hardness of drinking water or its content of magnesium and calcium. In addition, the acidity of the water influences the reabsorption of calcium and magnesium in the renal tubule. Not only, calcium and magnesium, but other constituents also affect different health aspects. Thus, the present review attempts to explore the health effects of hard water and its constituents.

What causes carbonate hardness?

Carbonate hardness is caused by the metals combined with a form of alkalinity. Alkalinity is the capacity of water to neutralize acids and is attributed to compounds such as carbonate, bicarbonate, hydroxide, and sometimes borate, silicate, and phosphate. In contrast, non-carbonate hardness forms when metals combine with anything other than alkalinity. Carbonate hardness is sometimes called temporary hardness because it can be removed by boiling water. Non-carbonate hardness cannot be broken down by boiling the water, so it is also known as permanent hardness. In general, it is necessary to distinguish between the two types of hardness because the removal method differs for the two. Total hardness includes both temporary and permanent hardness caused by the calcium and magnesium, on the basis of which water is categorized as soft or hard and very hard [Table 2]. The ratio of calcium and magnesium in water is also a crucial factor indicating the hardness and in the causation of several hard water health problems. Hardness generally enters groundwater as the water percolates through minerals containing calcium or magnesium. The most common sources of hardness are limestone (which introduces calcium into the water) and dolomite (which introduces magnesium.) Since, hardness enters the water in this manner groundwater generally has a greater hardness than surface water.[2]

Why is water important?

Water is essential for hydration and therefore, for life. It is also very important in food preparation and cooking, sanitation and hygiene, and a wide range of other uses. The drinking water supply has a primary objective of protecting human health, including ensuring access to adequate quantities of safe water. It is estimated that approximately 17% of the world's population uses water from the unprotected and remote sources, 32% from some form of protected sources and 51% from some sort of centralized (piped) system to the dwelling or a plot. Of the latter, a small but increasing proportion applies some form of treatment within the home. Individual water consumption occurs both at home and elsewhere, such as at schools and workplaces. Drinking-water is consumed not only as water per sebut also in beverages and incorporated in food-stuffs. In response to increasing global and local water scarcity, there is an increasing use of sources such as recovered/recycled water, harvested rainwater, and desalinated water. 884 million people lack access to safe water supplies; approximately one in eight people.[1] Among them a good percentage consumes hard water, which is considered to be a significant etiological factor around the globe causing many diseases such as cardiovascular problems, diabetes, reproductive failure, neural diseases, and renal dysfunction and so on.

Does hard water affect fertility?

There are few reports of the effect of water hardness over reproductive health of men, most of them emphasized on the effect of its constituents, calcium, and magnesium,[66] while others on some other constituents like fluoride.[67] However, some reports show the occurrence of reproductive failure and stillbirth in India in hard water regions of India.[68,69] Some of these are showing the effect of excess calcium on the reproductive system and its negative influence on fertility.[68,70,71] These reports demonstrated the oxidative stress induced infertility in men by calcium,[72] but showed beneficial effects of magnesium.[4] There are also some reports of effects of waterborne fluoride on growth, reproduction and survival which showed long-term exposure of fluoride causes a progressive decline in reproduction.[67] On the contrary, in female, magnesium sulfate present in hard water is indicated to prevent eclampsia in patients with pre-eclampsia. Magnesium sulfate decreases the risk of developing eclampsia around 50% and also decreases maternal mortality.[73] The WHO considers that magnesium sulfate is the elective drug for the prevention of eclampsia in patients suffering from pre-eclampsia. Magnesium sulfate has also been demonstrated to prevent preterm labor.[74]

Is hard water bad for you?

Hard water has no known adverse health effect, WHO says at its Geneva Conference. In addition, hard water, particularly very hard water, could provide an important supplementary contribution to total calcium and magnesium intake.[3] The health effects of hard water are mainly due to the effects of the salts dissolved in it, primarily calcium and magnesium. To a large extent, individuals are protected from excess intakes of calcium by a tightly regulated intestinal absorption mechanism through the action of 1, 25-dihydroxy-vitamin D, the hormonally active form of vitamin D. Although, calcium can interact with iron, zinc, magnesium, and phosphorus within the intestine, thereby reducing the absorption of these minerals. On the other hand, the major cause of hypermagnesemia is renal insufficiency associated with a significantly decreased ability to excrete magnesium.[4] Increased intake of magnesium salts may cause a change in bowel habits (diarrhea). Drinking-water in which both magnesium and sulfate are present in high concentrations (~250 mg/l each) can have a laxative effect. Laxative effects have also been associated with excess intake of magnesium taken in the form of supplements, but not with magnesium in the diet.

Does hard water help with constipation?

A rich union of calcium and magnesium in hard water, in a right combination, helps to combat constipation. The calcium in hard water results in teaming up with excess bile and its resident fats to lather up the soap like insoluble substance, which is emitted from the body during bowel movements. Indeed, many renowned scientists have considered hard water as a boon as it has some fantastic health benefits that seem to encourage longer life expectancy and improved health. Magnesium salt represents with a laxative effect. This provides a rapid evacuation of intestine. Magnesium citrate, magnesium phosphate, and magnesium hydroxide are also used. The American Gastroenterology Association recommends milk of magnesia for the management of constipation as one of the therapeutic options; however, the Rehabilitation Nursing Foundation discourages the routine use of saline magnesium laxatives due to possible side effects such as abdominal cramping, watery stools, and potential for dehydration and hypermagnesium. They only indicate the use of these laxatives in end-stage patients when other options have failed, and with and adequate prospective evaluation of magnesium levels.

How to deal with hard water?

The only proper way to deal with the hard water problem is by using technology. In the past companies would need to either use chemicals or filters to deal with the hard water but now there is an electrical option. An electric current is passed through a coil, which creates a magnetic field. This field will polarize the calcium atoms and prevent them from being deposited in the pipes. By applying this current, the risk of new deposits forming is greatly reduced but this does not remove the scales that have already built up in the pipes.

How to address hard water challenges?

The only way an individual can address these hard water challenges is to install a cooling tower water treatment system that is specifically designed to handle calcium. Start by listing all of the systems that are designed for industrial applications. Once the individual has identified the solutions that are designed for industrial applications the next step is to assess each of these systems in detail to try and pick the one that is going to provide the best possible results.

What minerals are in water?

There are many minerals inside water and one of the most common ones is calcium . While we need calcium for our bone development there are some potential drawbacks and one of the worst is the development of scale inside the pipes. This “scaling” builds up in the pipes and over an extended period of time will reduce the total amount of water that can flow through the pipes. Once the pipes are filled with these “scales” the risk of having the pipes rupture increase dramatically, which could cost a fortune to repair.

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