
How do you fix a cracked flue thimble? To repair a crack, mix the mortar to a fairly watery consistency so that it’s easier to work into the cracks. Fill the cracks from both the inside and the outside of the thimble. Use refractory mortar, a special kind of mortar that is resistant to the high temperatures that will be present in a chimney thimble.
How do you repair chimney flue tiles?
HeatShield Chimney Liner Repair System is another method for repairing chimney flue tiles is to use a HeatShield chimney liner repair system. HeatShield involves winching a foam piece up through the flue system, smoothing heat resistant mortar through all the cracks and open mortar joints.
How do you fix a cracked chimney liner?
This vertical cracked flue liner should be repaired using HeatShield or a stainless steel liner. In some cases if only one flue tile is broken near the top of the chimney and it is accessible enough for replacement, then it can be removed and replaced.
Why do chimney flue tiles crack?
Your chimney’s flue system is used to vent the products of combustion. This fact alone makes it prone to cracks. Your chimney’s clay flue tiles will crack if the flue system becomes too hot. This would occur if a chimney fire occurred.
Can you use a chimney with a broken flue?
When it comes to a deteriorating chimney flue, the emergency is real. A fireplace or stove should never be used as long as the flue has any type of breach, even if the fracture is a small crack. Prior to 1940, chimneys were seldom built with inner linings.

How do you replace a chimney thimble?
0:362:46Install Woodstove to Masonry Chimney with New ThimbleYouTubeStart of suggested clipEnd of suggested clipWe drill pilot holes around a circle outline for the new thimble. The terracotta liner is harder toMoreWe drill pilot holes around a circle outline for the new thimble. The terracotta liner is harder to remove than the brick drilling several holes will help us chip it out.
How do you seal a chimney thimble?
Lay a bead of cement, onto the end of the Thimble that butts against the masonry chimney. (See Figure 7) The cement will act as an adhesive and also seal the Thimble tightly to the masonry chimney should there be uneven surface. If the masonry chimney has a smooth surface the Cement will not be required.
Can a cracked chimney flue be repaired?
If your flue liner is cracked, this is the solution: a stainless steel insert. It's placed down the entire length of the flue, sealing the old liner. It's a job that can be done by a professional in just a few hours.
How do you seal a wall thimble?
Select one half of the Wall Thimble for the outside of the wall. 1. Apply a continuous bead of high quality silicone or silicone/latex caulk on the inside of the outer flange. This is the only weather seal to keep moisture outside the building; take care at this step.
What do you use to seal the flue pipe?
There are few options that will allow you to easily seal off your flue: a silicone rubber seal or inflatable sealer. Both are efficient at sealing off the flue, even more so than traditional dampers, and are relatively inexpensive. Sealers can be found at chimney supply stores, masonry stores, or online.
How do you install a thimble on a chimney wall?
4:426:31Wall Thimble Installation - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then all we need to do there's four screw holes just like outside screw it into your drywall.MoreAnd then all we need to do there's four screw holes just like outside screw it into your drywall. And that will fasten this one in place and that is it for your thimble installation.
What causes chimney flue to crack?
Cracked flue tiles Cracked tiles frequently occur when the heat is not evenly distributed throughout the chimney. This causes the tiles to expand in an uneven fashion and the result can be cracking, buckling or splitting. Clay tiles are most likely to have this problem because the material does not quickly absorb heat.
How do you tell if your flue is cracked?
Most Common Signs of Chimney DamageEfflorescence. Have you ever seen an unusual white stain across the brick of a chimney? ... Cracked or Deteriorated Mortar Joints. ... Spalling Bricks. ... Cracked or Melted Crown. ... Shaling Flue Tiles. ... Deteriorated Flashing. ... Wallpaper & Paint Damage Near Your Chimney.
How do you seal a crack in a chimney?
Fill any large cracks with patching cement or 100 percent silicone caulk (they'll cure even after you apply the crown sealer). Next, wrap duct tape all around the crown about 1/4 in. below the edge of the crown-to-brick seam. Press the tape into the vertical brick joints.
What does a wall thimble do?
Wall thimbles are an important component for venting stoves and other appliances since the thimble will insulate between the pipe and the wall, to protect drywall, wood frames and other materials from high temperatures and risk of fires.
What is a flue thimble?
The thimble enters the flue inside the chimney and is designed to accommodate a stovepipe. If the homeowner no longer uses the wood-burning stove, the pipe is removed, and the thimble port is covered over by drywall, wallpaper, or a pie-plate cover.
Can you put insulation around a wall thimble?
0:031:11From the Lab - Insulated Wall Thimble - YouTubeYouTubeStart of suggested clipEnd of suggested clipToday I'm in the ICC lab looking at parts from HPB Expo. So here we have our insulated wall thimbleMoreToday I'm in the ICC lab looking at parts from HPB Expo. So here we have our insulated wall thimble for Directorate. You can see the insulation. Here. That's there to keep the customers home nice and
How do you seal a chimney hole?
4:249:02Installing an Air Tight Chimney Cap to Stop Air Leakage - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll right so now what we're going to do is use the sealant that is provided with the kit. And it isMoreAll right so now what we're going to do is use the sealant that is provided with the kit. And it is a silicone sealant I don't want to miss any make any gaps.
How do you seal a chimney opening?
1:002:38Sealing a Chimney - DIY - Air Tight removable seal - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut just make sure you put a generous bead of silicon caulk all the way around the rim. And you willMoreBut just make sure you put a generous bead of silicon caulk all the way around the rim. And you will be able to get a nice bond. Between the chimney and the metal.
How do you seal a hole in a brick chimney?
Use a trowel or a caulking gun to fill the crack or hole with the mortar. If you want the filled areas to match the rest of your chimney, you can mix brick dust into the mortar when making up the mixture.
What is a thimble on a chimney?
Clay Chimney Flue Liner Thimbles Normally used to connect in the wall of the chimney connector therefore providing a non-combustible surface in the wall. The thimbles also protect the chimney walls from heat and corrosion. All thimbles are round in shape.
Why does my chimney have a cracked clay flue liner?
In most cases, cracked clay flue liners occur when the heat from the fireplace is not evenly distributed throughout the chimney.
Why do chimney liners crack?
Smoke and other dangerous flue gases are likely to enter your home if you do not have a liner or some pieces of what makes the liner is broken. Smoke that rises the chimney leaves deposits of creosote on the brick surface inside the chimney that creates a fire hazard. Clay flue liners can crack because of deterioration or unequal heat distribution and thus may require a replacement.
Why do clay tiles crack?
The reason why clay tiles are prone to this problem is that they quickly absorb heat. Since the heat is unevenly distributed in the chimney, the clay tiles receiving high heat levels may crack or split making your home vulnerable to dangerous gas leakages.
Can you replace a cracked flue liner?
It creates an opening where harmful gas such as carbon monoxide can leak into your home. It also increases the risk of a home fire by transferring the heat to the surrounding combustible materials in the kitchen. It is possible to fix this problem and this article discusses how you can replace a cracked clay flue liner in your chimney.
What is the most expensive way to repair a chimney flue?
Stainless steel liners are the most expensive repair for the flue system. These are insulated and dropped into the flue, creating a whole new flue system for the fireplace to vent through. This method is a surefire way to repair your cracked chimney flue tile.
Why does my chimney crack?
Your chimney’s clay flue tiles will crack if the flue system becomes too hot. This would occur if a chimney fire occurred. A chimney fire occurs when the fire in your fireplace is no longer contained strictly in your fireplace. If the fire is able to move up the chimney into the flue system the extreme heat will most certainly crack your chimney ...
Can you replace a broken chimney flue?
In some cases if only one flue tile is broken near the top of the chimney and it is accessible enough for replacement, then it can be removed and replaced. Using a masonry hammer you would remove the ENTIRE flue tile.
Can a fire crack a chimney?
If the fire is able to move up the chimney into the flue system the extreme heat will most certainly crack your chimney flue tiles.
What to do if your chimney has cracked tiles?
When cracked tiles are found, the best way to remedy the situation is by lining or relining the chimney itself. A stainless steel chimney liner is the preferred option among homeowners as it often comes with a lifetime warranty and typically never needs to be replaced.
Why do my chimney tiles crack?
Why It Happens. Cracked tiles often occur when heat is not evenly disbursed throughout the chimney. This leads to unequal expansion of the tiles causing them to buckle, crack, or split. Clay tiles are most prone to this problem because the material is unable to quickly absorb the heat. How to Fix It.
What are the problems with a chimney?
One of the most common chimney ailments homeowners run into are cracked flue tiles. When left untreated, this issue can wreak havoc on the home’s chimney system. Cracked tiles can lead to dangerous gas leakage allowing carbon monoxide to seep into the home’s interior. It can also allow deadly heat transfer to combustible materials in the surrounding areas increasing the risk of home fire.
Can you replace broken flue tiles?
Single clay flue tiles can also be installed to replace broken ones but will often crack again creating another safety hazard within the flue. If damage is minimal, a product such as HeatShield® Cerfactory Flue Sealant can be used to fill the cracks.
Can cracked tiles cause carbon monoxide?
When left untreated, this issue can wreak havoc on the home’s chimney system. Cracked tiles can lead to dangerous gas leakage allowing carbon monoxid e to seep into the home’s interior. It can also allow deadly heat transfer to combustible materials in the surrounding areas increasing the risk of home fire. Why It Happens.
What happens if you install a wrong flue?
A wrong sized liner can also cause excessive creosote buildup, which increases the risk of a hazardous chimney fire.
What is the phone number for chimney repair?
Give us a call today at (770) 691-6707.
How long does a clay tile chimney last?
That’s because the material is cost-effective and lasts up to 25 years. Eventually, though, clay liners deteriorate. Repairs aren’t usually a feasible option because partial tear-down of the chimney itself is necessary. In the meantime, other sections of the clay tiles are also suffering from wear and tear and will need to be replaced, as well. The best option is to have an entirely new chimney liner installed.
What happens if you don't have a chimney liner?
Mortar joints quickly erode, which exposes exterior masonry to moisture. The eventual result is a chimney that begins to lean and might collapse if repairs aren’t made.
How long does it take for a chimney to catch fire?
The eye-opening National Bureau of Standards (NBS) test that changed things starting in 1940 found that woodwork adjacent to an unlined chimney can catch fire in just 3.5 hours. When your chimney liner begins to deteriorate, the same effect occurs.
Is aluminum flue better than stainless steel?
Aluminum is much cheaper but is only a feasible option for a flue material when used with certain medium-efficiency gas heating appliances. Stainless steel, on the other hand, often comes with a lifetime warranty.
Can you use a fireplace flue if it is deteriorating?
When it comes to a deteriorating chimney flue, the emergency is real. A fireplace or stove should never be used as long as the flue has any type of breach, even if the fracture is a small crack.
What to do if your fireplace flue is cracked?
Most masonry fireplaces are built with clay liners. Over time, intense heat, weather conditions and general wear and tear can result in a cracked liner. As a result, harmful gasses and even fire can seep into your house. If your flue liner is cracked, this is the solution: a stainless steel insert. It's placed down the entire length ...
What to use to fix a cracked flue liner?
If your flue liner is cracked, this is the solution: a stainless steel insert. It's placed down the entire length of the flue, sealing the old liner. It's a job that can be done by a professional in just a few hours.
Can you use a fireplace with a cracked liner?
Don't use your fireplace with a cracked liner. Have the liner replaced as soon as possible.
Can clay liners crack?
Over time, cracks can develop in clay liners, so here's a tip: Get a metal one. A cracked flue liner in the chimney is not an unusual problem. That's what our home inspector found in Gainesville, Fla. Most masonry fireplaces are built with clay liners. Over time, intense heat, weather conditions and general wear and tear can result in ...
Where does the flue liner run?
The flue liner runs through the center surrounded by air space and then the exterior brick.
What is added to the space between the bladder and the existing flue?
Cement is then added to the space between the bladder and the existing flue.
What causes a clay lining to flake?
Spalling occurs when moisture or corrosive chemicals cause the inside clay lining to flake apart from the inside out.
Can you repair a chimney flue yourself?
While some chimney flue repair can be completed yourself, you should have an experienced professional inspect your chimney to make sure it's free from any defects you can't detect on your own.
Can you fix a flue yourself?
If you only have damage to the top portion of the flue you can usually fix it yourself.
Is it better to have a chimney flue?
A clean, proper functioning chimney flue will not only work better, but it will be safer and reduce the possibility of an unwanted chimney fire in your home.
Do you need special equipment to install chimney liner?
It requires special equipment, however, once finished you will have new chimney liner that functions like new.....or even better.
What is a thimble in a chimney?
The thimble enters the flue inside the chimney and is designed to accommodate a stovepipe. If the homeowner no longer uses the wood-burning stove, the pipe is removed, and the thimble port is covered over by drywall, wallpaper, or a pie-plate cover.
What is a thimble port?
One of the most common discoveries that historical homeowners often come across is a chimney thimble port; a circular hole in the wall used to house a thimble. The thimble enters the flue inside the chimney and is designed to accommodate a stovepipe. If the homeowner no longer uses the wood-burning stove, the pipe is removed, and the thimble port is covered over by drywall, wallpaper, or a pie-plate cover.
What happens if you don't have a lining on your chimney?
If there’s no lining due to the flue, then a new one needs to be installed. Otherwise, there’s a possibility that the pie-plate will overheat.
How to tell if a hole is patched in masonry?
You can check for a poorly patched hole in the masonry repaired with aluminum pieces or bulges behind drywall or wallpaper, but the only way to know for sure is with a video scan.
Is a thimble hole in a chimney dangerous?
Thimble ports are hazardous. Unused thimble holes in chimneys are as dangerous as any breach in the chimney’s structure. Removing a previously existing stovepipe allows creosote to collect in the thimble that eventually ignites and spreads to the surrounds studs.
