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what are the ccp in food preparation

by Dr. Isaias Howe V Published 2 years ago Updated 2 years ago
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A critical control point
critical control point
Critical Control Point (CCP) is the point where the failure of Standard Operation Procedure (SOP) could cause harm to customers and to the business, or even loss of the business itself.
https://en.wikipedia.org › wiki › Critical_control_point
(CCP) is a step in the food production process where preventative measures can be applied to prevent, reduce or eliminate a food safety hazard, such as bacterial growth or chemical contamination.
Jun 22, 2019

What are the critical control points (CCPs) for food safety?

The presence of microbiological pathogens is considered as a main contributing factor to food safety issues such as any foodborne illness. Despite this, that does not mean that there are no critical control points related to chemical and physical hazards. Below are some CCP examples for each type of hazard.

What is an example of CCP in food safety?

As an example, consider marinating and roasting raw chicken breast as two methods in your food handling process to be evaluated if they can be considered as CCPs for the prevention of biological hazards. Are preventive measures in place?

What is a thermal cooking CCP?

Especially for chicken, the thermal cooking CCP is established as cooking the poultry meat to at least 165°F and is based on the 5-log reduction kill step of the pathogen Salmonella. In addition, considering a thermal process step as a CCP would also depend on the nature of your food business.

What should be included in a CCP?

Information that establishes the efficacy of a CCP to maintain product safety. Data establishing the safe shelf life of the product; if age of product can affect safety. Records indicating compliance with critical limits when packaging materials, labeling or sealing specifications are necessary for food safety. Monitoring records.

What is the first step to understanding a critical control point in food preparation?

Why is a critical control point considered a CCP?

What is the difference between CP, CCP, PRP, and oPRP?

Why do we need to identify CCPs?

Why is it important to document all critical control points?

What is a control point?

Why do pathogens need temperature control?

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What are the 4 critical control points?

Examples of critical control points include: cooking, cooling, re-heating, holding. To determine CCP's ask the following questions: At this step in preparation can food become contaminated and/or can contamination increase?

What is a CCP in food safety?

Critical control points are located at any step where hazards can be either prevented, eliminated, or reduced to acceptable levels. Examples of CCPs may include: thermal processing, chilling, testing ingredients for chemical residues, product formulation control, and testing product for metal contaminants.

What are the 7 critical control points?

These seven principles are: (1) hazard analysis, (2) critical control point identification, (3) establishment of critical limits, (4) monitoring procedures, (5) corrective actions, (6) record keeping, and (7) verification procedures. Principle 1 : Conducting a hazard analysis .

How many CCPs are in the food industry?

8 critical control point examples to include in your HACCP system. In brief, here are the 8 recommended critical control points you need to manage in your HACCP system.

What are the 5 critical control points?

How to identify critical control pointspurchasing.receiving.storing.preparation.cooking.plating.serving.

What are the 5 food safety principles?

The core messages of the Five Keys to Safer Food are:keep clean;separate raw and cooked;cook thoroughly;keep food at safe temperatures; and.use safe water and raw materials.

What are the 12 steps of HACCP?

The 12 Steps To Develop A HACCP PlanAssemble the HACCP Team. ... Describe the Product. ... Identify the Intended Use and Consumers. ... Construct Flow Diagram to Describe the Process. ... On-Site Confirmation of Flow Diagram. ... Conduct a Hazard Analysis (Principle 1) ... Determine Critical Control Points (CCPs) (Principle 2)More items...

What are the 3 stages of HACCP?

There are three stages to implementing a HACCP based system of food safety management. First, there's the Preparatory Stage where you lay the foundations needed to begin the two main stages of HACCP itself, the Hazard Analysis stage and the Monitoring and Verification stage.

How many HACCP steps are there?

The Codex Guidelines outline 12 steps for conducting a HACCP study and establishing a HACCP plan. The HACCP team must be proportionate to the size, risk and complexity of the business operation.

What is an example of CCP?

CCPs are located at any point where hazards need to be prevented, eliminated, or reduced to acceptable levels. For example, a specified heat process, at a given time and temperature to destroy a specified microbiological pathogen, is a CCP.

What is an example of a critical limit?

For example: The critical limits for controlling Salmonella in chicken pieces at the cooking step (CCP) could be 70°C for 2 minutes. Both the time and temperature are critical limits and must both be achieved.

Is cold storage a CCP?

#1 Cold storage. For example, if you offer raw meat to your customers, cold storage immediately becomes a CCP. The principle behind using cold storage for storing and transporting fresh or raw products is that at low food temperatures, all biological processes are slowed down or even stopped.

What is an example of a critical limit?

For example: The critical limits for controlling Salmonella in chicken pieces at the cooking step (CCP) could be 70°C for 2 minutes. Both the time and temperature are critical limits and must both be achieved.

Which is an example of a critical control point CCP quizlet?

What is a critical control point (CCP)? Which is an example of a critical control point (CCP)? The temperature of a beef roast is periodically checked to see if it has finished cooking. Each time it is determined that the roast has not reached 145 degrees F (63 C), so it is placed back in the oven too continue cooking.

Is cold storage a CCP?

#1 Cold storage. For example, if you offer raw meat to your customers, cold storage immediately becomes a CCP. The principle behind using cold storage for storing and transporting fresh or raw products is that at low food temperatures, all biological processes are slowed down or even stopped.

How do you find critical control points?

How to establish critical limitsStep 1: Determine critical limit(s) for each CCP. ... Step 2: Obtain evidence that shows each critical limit is effective in controlling the hazard. ... Step 3: Implement and monitor the validated critical limits at the CCP to ensure that the food safety hazard is controlled.

Seven Principles of Hazard Analysis and Critical Control Point ... - CFS

The HACCP system is a scientific and systematic approach to identify, assess and control of hazards in the food production process. With the HACCP system, food safety control is integrated into the design of the process rather than relied on end-product testing.

What is a CCP in HACCP?

Therefore, the CCP’s are a type of hazard analysis and record keeping technique.

What is a CCP inspection?

Therefore, the CCP’s are a type of hazard analysis and record keeping technique.

Is human error always there in HACCP?

Try as we may, human error will always be there to challenge the integrity of the HACCP process from time to time, which is why you must also take corrective measures in order to deal with these instances, no matter how rare they are.

What is HACCP principles?

HACCP principles can help you to take control of the food safety risks in your business and protect your customers (and your business) from the consequences of a food safety incident. Find out how to build a Food Safety Program using HACCP principles.

What is the food safety supervisor course?

The AIFS Food Safety Supervisor online course covers all the critical food safety information and knowledge required to manage the food safety risks in any food business, from cafes to corner stores. After completing the Food Safety Supervisor online course, your nominated employee will receive a Statement of Attainment listing the units of competency they have obtained.

What is a decision tree in food safety?

CCP decision trees can be helpful for you to visualise and identify the food safety hazards that exist in your business, but they aren’t a mandatory requirement of a Food Safety Program.

How to identify critical control points?

To identify the critical control points in your food business, you must first identify all of the food safety hazards that could reasonably occur. Food safety hazards are classified as biological, chemical or physical, but a particular agent often poses multiple hazards. For example, a hair in your soup is both a physical hazard and a biological hazard, because the hair will be teeming with bacteria and other microorganisms.#N#To help identify hazards and critical control points, it helps to imagine how food and ingredients move through your business. Let’s say you’re a full-service restaurant and your most popular menu item is a grilled chicken sandwich. Deconstruct the sandwich into its ingredients and map how each ingredient moves from point A to point B (and so on).#N#Typically, that goes something like this: 1 purchasing 2 receiving 3 storing 4 preparation 5 cooking 6 plating 7 serving

What temperature should chicken be cooked to?

cooking chicken to a minimum internal temperature of 75°C to kill bacteria. In short, a critical control point is a task that must be done to prevent, reduce or eliminate a food safety hazard. Other tasks related to the preparation of a dish may not be critically important for safety (e.g. garnishing or visual presentation of food), ...

Who must undergo food safety training?

Anyone who handles, prepares, serves or transports food, or cleans food equipment / utensils must undergo food safety training if they haven’t already demonstrated the required skills. In most states and territories in Australia, food businesses are also required to nominate and certify a Food Safety Supervisor, who will take responsibility for food safety in the business.

What is a critical control point decision tree?

Critical control point decision trees are basically flow charts. After making a list of all the steps in your food production process, you can use the CCP decision tree to determine whether or not that step is, in fact, vital for food safety. It’s important to remember that there is no generic template that can be used to determine ...

What are some examples of CCPs?

More detailed examples of common CCPs according to the International HACCP Alliance include: 1 Chilling when appropriate. 2 Cooking that must occur for a specific time and temperature in order to destroy 3 microbiological pathogens. 4 Product formulation controls, such as the addition of culture or adjustment of pH or water 5 Certain processing procedures, such as filling and sealing cans.

What is the final step in HACCP?

The final step is to decide if a step later in the process can control the hazard. While going through the decision tree, you should write down your answers and the reasons why you answered the way you did. This will become part of your HACCP plan and help you—or anyone else reading the plan—understand why and how you identified each CCP.

What are Critical Control Points?

According to the Food and Drug Administration (FDA), a critical control point is, “a step at which control can be applied and is essential to prevent or eliminate a food safety hazard or reduce it to an acceptable level.” What that means is that critical control points are places you identify where you can change the outcome of the situation to make sure no one gets sick. So, how do you identify CCPs?

What is the importance of identifying critical control points in HACCP?

And if you are a Food Service Manager, it’s critical that you have a HACCP plan in place for food safety at your restaurant.

What is product formulation control?

Product formulation controls, such as the addition of culture or adjustment of pH or water

Can you identify CCPs?

While there isn’t a mandated way to identify CCPs , many people use a decision tree. You can find a ton of examples online, but the basic steps are generally all the same. Here is a good example of what a decision tree looks like.

What is the third level of CCP decision tree?

The third level of a CCP decision tree evaluates the likelihood of the identified hazard from occurring in excessive amounts . Salmonella and other enteric pathogens are most associated with foodborne illnesses originating from eating inadequately cooked chicken. When left unprocessed, their levels can increase to dangerous levels and create unsafe food. As such, a preventive measure is required to maintain control of food safety, and the answer to the question is Yes.

What does non compliance mean in food handling?

As a food handling business owner, you have to always remember that non-compliance to your set CCP standards means that a food safety hazard is present and your product is considered a hazardous food. When a critical control point is not met, a food handler must first reevaluate the condition and apply corrective actions to address the loss of control. This step aims to identify at which point of the CCP did the error occur and bring back the hazard level within the standard.

What are the most common critical control points?

Most critical control point examples of a basic HACCP food safety plan are made for the containment, prevention, or elimination of microbiological hazards. The presence of microbiological pathogens is considered as a main contributing factor to food safety issues such as any foodborne illness. Despite this, that does not mean that there are no critical control points related to chemical and physical hazards. Below are some CCP examples for each type of hazard.

What happens to food in cold storage?

Under very low temperatures, enzyme activities such as browning, oxidation, and protein breakdown are stopped. Failure to keep perishable foods at consistently low temperatures invites food safety risks. If your business is in line with supplying raw meats in the food industry, you will surely be required to have temperature control for your transport and storage. Similarly, vegetable and fruit produce require cool temperatures to keep them fresh during transport .

How long does it take to cool cooked food?

For businesses that require advanced food preparation such as for some operations in food catering services, products must be cooled to a temperature of 70°F within 2 hours. At this point, the food can be refrigerated and must not stay longer in ambient conditions if the food is meant to be served later on. Rapid cooling without the risk of cross-contamination prevents pathogens from recovering from the thermal processing that was applied.

Why is it important to add additives to food?

Additives are applied to foods to ensure that they can last until the claimed shelf-life. When the quality of these additives is questionable, they may put the safety of processed foods at risk, and therefore the health of consumers.

Is marination a CCP?

Since the answer to this question is Yes, marination is not considered as a CCP. If in case the answer to this question is No, the step must be further evaluated and the whole processing line must be assessed whether it is fit for the production of safe and wholesome food products.

What is HACCP in food?

Hazard Analysis Critical Control Points (HACCP) is a system which provides the framework for monitoring the total food system, from harvesting to consumption, to reduce the risk of foodborne illness. The system is designed to identify and control potential problems before they occur. In its Model Food Code, the Food and Drug Administration has recommended the HACCP system “because it is a system of preventive controls that is the most effective and efficient way to assure that food products are safe ” (1999 FDA Model Food Code) . The application of HACCP is based on technical and scientific principles that assure safe food.

What is corrective action in CCP?

If the criteria for a CCP is not being met, some type of corrective action must be taken. They must meet the standards established in Step 3, must be based on facts for normal working conditions and be measurable. Corrective actions may range, for example, from “continue cooking until the established temperature is reached” to “throw out the product,” depending on the severity of the situation.

What is the purpose of HACCP verification?

An important aspect of verification is to determine if the plan is scientifically and technically sound. Also, that all the hazards have been identified and that, if the HACCP plan is properly implemented, these hazards can be effectively controlled. Verification can be accomplished by expert advice and scientific studies and observations of the flow of food, measurements and evaluations. Another means of verification is an on site review of the established critical limits. Each CCP will have one independent authority. This verification step provides an opportunity to make modifications to the plan if necessary.

What is a CCP monitoring system?

Monitoring is a plan which includes observations or measurements to assess whether the CCP is being met. It provides a record of the “flow of food” through the establishment. If monitoring indicates that the critical limits are not being met, then an action must be taken to bring the process back into control. The monitoring system should be easy to use and meet the needs of the food establishment, as well as the regulatory authority. It is important that the job of monitoring be assigned to a specific individual and they be trained on the monitoring technique.

What is a critical control point?

A critical control point is any step in which hazards can be prevented, eliminated or reduced to acceptable levels. CCP’s are usually practices/procedures which, when not done correctly, are the leading causes of foodborne illness outbreaks. Examples of critical control points include: cooking, cooling, re-heating, holding. To determine CCP’s ask the following questions:

How many steps are there in HACCP?

HACCP consists of seven steps used to monitor food as it flows through the establishment, whether it be a food processing plant or foodservice operation. The seven steps of the HACCP system address the analysis and control of biological, chemical and physical hazards.

When did HACCP start?

Federal and state regulatory agencies have adopted the HACCP approach. Beginning in January of 1998, all seafood processors who ship their product across state lines will be required to have HACCP plans in place. Also in 1998, USDA began to require that meat and poultry processing plants have HACCP plans in place. Many state and local food regulatory agencies base their inspections on HACCP principles and may, in certain instances, require HACCP plans for specific food items. Food safety educators now use the principles of HACCP as the basis for their educational programs.

What is a CCP decision tree?

CCP Decision Tree: A sequence of questions to assist in determining whether a control point is a CCP.

How to implement HACCP?

Initially, the HACCP coordinator and team are selected and trained as necessary. The team is then responsible for developing the initial plan and coordinating its implementation. Product teams can be appointed to develop HACCP plans for specific products. An important aspect in developing these teams is to assure that they have appropriate training. The workers who will be responsible for monitoring need to be adequately trained. Upon completion of the HACCP plan, operator procedures, forms and procedures for monitoring and corrective action are developed. Often it is a good idea to develop a timeline for the activities involved in the initial implementation of the HACCP plan. Implementation of the HACCP system involves the continual application of the monitoring, record-keeping, corrective action procedures and other activities as described in the HACCP plan.

What is the HACCP system?

HACCP: A systematic approach to the identification, evaluation, and control of food safety hazards. HACCP Plan: The written document which is based upon the principles of HACCP and which delineates the procedures to be followed. HACCP System: The result of the implementation of the HACCP Plan.

Why should HACCP be standardized?

The Committee believes that the HACCP principles should be standardized to provide uniformity in training and applying the HACCP system by industry and government .

What is the National Advisory Committee on Microbiological Criteria for Foods?

The National Advisory Committee on Microbiological Criteria for Foods (NACMCF) is an advisory committee chartered under the U.S. Department of Agriculture (USDA) and comprised of participants from the USDA (Food Safety and Inspection Service), Department of Health and Human Services (U.S. Food and Drug Administration and the Centers for Disease Control and Prevention) the Department of Commerce (National Marine Fisheries Service), the Department of Defense (Office of the Army Surgeon General), academia, industry and state employees. NACMCF provides guidance and recommendations to the Secretary of Agriculture and the Secretary of Health and Human Services regarding the microbiological safety of foods.

Why is it important to maintain HACCP?

An important aspect of maintaining the HACCP system is to assure that all individuals involved are properly trained so they understand their role and can effectively fulfill their responsibilities. (1) National Advisory Committee on Microbiological Criteria for Foods. 1997.

How many preliminary tasks are needed for HACCP?

In the development of a HACCP plan, five preliminary tasks need to be accomplished before the application of the HACCP principles to a specific product and process. The five preliminary tasks are given in Figure 1.

What are the components of a HACCP meal?

In this study, two meals were selected for investigation, and the first one was “Chicken roasted meal” which consists of chicken, pepper, tomatoes, onion, and spices. The second one was “Chicken pane meal” that contains chicken breast, garlic, lemon juice and onion juice, spices, egg, rusk, and flour. According to the NACMCF (1992), HACCP system was applied in establishment based in the following seven principles: (1) Conduct a hazard analyses. (2) Identify the Critical Control Points (CCPs). (3) Establish critical limits for preventive measures associated with each identified CCP. (4) Establish CCP monitoring requirements. (5) Establish corrective actions to be taken when monitoring indicates a deviation from an established critical limit. (6) Establish verification procedures and (7) Establish record-keeping and documentation procedures. The studied meals are summarized with reference to CCPs and their monitoring on the HACCP worksheet for Chicken roasted and pane meals ( Table 4, Table 7 ).

What is the HACCP control chart for chicken roasted meal?

The HACCP control chart of chicken roasted meal ( Table 4) showed that the control measures during preparation, cutting, thawing, and mixing were good hygiene practice (GHP) and good manufacturing practices (GMP). The procedures of monitoring were to do visual inspection of washing and cutting operations to ensure GHP and GMP during preparing.

What is mishandling food?

Mishandling of foods in food service operations is frequently associated with outbreaks of foodborne diseases ( Bryan, 1990 ). The importance of safe food for hospitalized patients and the detrimental effect that contaminated food could have on their recovery have been emphasized ( Kandela, 1999 ).

Why does the bacterial count decrease when frying chicken?

The total bacterial count decreased during frying chicken due to the effect of heating. Frying of the chicken pane at 185 °C for 10 min might be enough to destroy the microorganisms. According to the decision tree matrix, thawing and mixing were Critical Control Points (CCP s ).

Why is grilling considered a critical control point?

The mixing with flavored sauce for a period not less than 2 h was considered as a critical control point, because of the possibility of pathogenic microorganisms to grow and produce heat resistant toxins which are not destroyed when the food is heated. Grilling was consider as CCP, where the core temperature should be controlled and monitored to destroy pathogenic bacteria which may presenting in raw material or reach during preparation.

Is thawing chicken breast a CCP?

Thawing operation is a critical control point for skinless bone less chicken breast which is frequently contaminated by enteric pathogens. Mixing skinless boneless chicken breast with flavored sauce for a period not less than 2 h and storage skinless boneless breast in refrigerator at 5 °C after coating with eggs, flour, and crumb bread power until frying during preparing chicken were considered as CCP s. Cooking (deep frying of breast) was considered as CCP s, according to Pearce et al. (2006). During cooking, core temperature should reach 75 °C or higher to destroy vegetative cells of pathogens bacteria.

Can foodborne illness be prevented in hospitals?

Outbreaks of foodborne infections in hospitals are preventable but are facilitated by several factors; these include staff carriers, poor hygiene conditions in the kitchens, carelessness, and lack of training of food handlers. The particular danger of contaminated food in hospitals is that such food is given to consumers in poor health ( Custovic and Ibrahimagic, 2005 ).

What is the first step to understanding a critical control point in food preparation?

The first step to understanding a critical control point in food preparation is knowing that control measures are categorized according to their nature, relationship to the process, and the level of risk to the consumer should the measure fail.

Why is a critical control point considered a CCP?

A method is considered as a CCP if there is no other subsequent step that will minimize or eliminate the hazard present in the product. This means that the process must be successfully executed. A series of factors are considered before a process step is considered as a critical control point. This is why it is helpful to use a risk matrix or a decision tree to identify the risk level of each step of the process.

What is the difference between CP, CCP, PRP, and oPRP?

In a HACCP food safety plan, other terminologies such as control point, prerequisite programs, and operational prerequisite programs may come up. To sort out any possible confusion surrounding these terms, let’s look into four main terms that you will come across when determining control measures and any critical control point for food safety.

Why do we need to identify CCPs?

When handling food, you need to think through and describe which control measures can be applied for each hazard. Many preventive control measures are put in place to avoid food contamination from the production environment (e.g., staff, pests, water supply, etc.), but other measures aim to reduce or eliminate hazards directly linked to specific production processes. (These can lead to the establishment of CCPs or operational PRPs – more about these later.)

Why is it important to document all critical control points?

You need to carefully develop and document all your critical control points because accurately identified CCPs are fundamental to controlling food safety hazards. An accurate record of established CCPs is also one of the 7 HACCP principles, and is essential for establishing a food safety management system when compiling your HACCP food safety programs.

What is a control point?

Control Point (CP): Any step where any biological, chemical, and physical factors can be controlled. This term is generally used for processes that may or may not be critical in eliminating hazards, but contribute to their prevention and reduction. An example of a control point may be prewashing potatoes to eliminate physical hazards prior to blanching which serves a different purpose.

Why do pathogens need temperature control?

Fluctuations in temperature control keeping may help pathogens to thrive by giving them time to recover and bring the microbiological quality to unsafe levels and produce hazardous foods. In addition, drastic changes in surrounding temperature may sometimes cause softening of food tissues especially when they are frozen. During transport, if your food products are intended to be delivered within cold storage, this means that they have the tendency to spoil if ambient temperatures are used.

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How to Identify Critical Control Points

Critical Control Point Decision Trees

  • One strategy that can be used to help identify critical control points in your food business is a decision tree. CCP decision trees can be helpful for you to visualise and identify the food safety hazards that exist in your business, but they aren’t a mandatory requirement of a Food Safety Program. Critical control point decision trees are basicall...
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Food Safety in Australia

  • Food businesses in Australia are required to have and implement a Food Safety Program to control hazards and to protect the public from food poisoning, food allergens and other health risks. They must also adhere to food safety standards set out in the Australia New Zealand Food Standards Code, the federal standard for food safety in Australia. Anyone who handles, prepares…
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