What are the steps to remove a lockout or tagout device?
Verfication by the employer that the authorized employee who applied the device is not at the facility; Making all reasonable efforts to contact the authorized employee to inform him/her that his/her lockout or tagout device has been removed; and Ensuring that the authorized employee has this knowledge before he/she resumes work at that facility.
Can a master key be used to remove a lockout device?
(1) The use of a master key to remove a lockout device would be deemed equivalent (to the removal of the lock by the person who applied it) only if it is performed under the employer's direction and in accordance with the requirements established in 1910.147 (e) (3).
What is a lockout device?
Lockout is defined in the Canadian standard CSA Z460-13 "Control of Hazardous Energy - Lockout and Other Methods" as the "placement of a lockout device on an energy-isolating device in accordance with an established procedure.". A lockout device is "a mechanical means of locking that uses an individually keyed lock...
What is the difference between lockout and tagout?
Lockout tagout is a protection system against unintentional exposure to hazardous energy from equipment and machinery. A lockout device, such as a padlock, secures the energy isolating device while a tagout device (i.e. a tag) warns employees not to use the equipment. What is the Difference Between Lock Out and Tag Out?
Who is responsible for removing a lockout/tagout device?
Tell affected employees that the lockout or tagout devices are being removed before removing the lockout or tagout devices and before energizing machines or equipment. 3. Lockout or Tagout Device Removal The employee who applied the lockout or tagout device must be the person to remove the device.
Who should remove a lockout/tagout quizlet?
a lockout device should be removed only by the worker who placed it in position.
Can tagout devices be removed by anyone?
Make sure you try to contact the authorized employee who performed LOTO. If the authorized employee who affixed lockout/tagout devices is not present, you can authorize another employee to remove the device if that employee is properly trained and follows a documented energy control procedure.
When can another employee lockout lock be removed quizlet?
Before any preventative maintenance or servicing is performed, the equipment is either locked out or tagged out. Lockout/tagout devices applied by one employee can be removed by another employee. Lockout/tagout devices must be installed by every authorized employee involved in the work.
Who may operate equipment that has been locked or tagged out?
Reference: OSHA Standard 29 CFR 1910. 147, the control of hazardous energy. Authorized (Qualified) Employees are the only ones certified to lock and tagout equipment or machinery. Whether an employee is considered to be qualified will depend upon various circumstances in the workplace.
Who gets the locks from the LOTO coordinators?
LOTO Coordinator performs a pre-job briefing with the third-party qualified person. Third-party qualified person secures lockbox (hasp or satellite as needed) behind the coordinator lock with a non-listed (Non-listed visitor or Contractor) lock.
Who must be notified when a piece of equipment is to be locked out?
2. Notify anyone affected by the lockout tagout. Before any work on the equipment can be performed, all co-workers, contractors, or additional parties that may be affected must be notified. Share when you will begin working and how long the equipment may be unavailable.
Who may install and attach lockout and tagout devices?
Lockout or tagout devices shall be affixed to each energy isolating device by authorized employees.
What is a lockout device?
A lockout device is "a mechanical means of locking that uses an individually keyed lock to secure an energy-isolating device in a position that prevents energization of a machine, equipment, or a process.". Lockout is one way to control hazardous energy. See the OSH Answers Hazardous Energy Control Programs for a description of the types ...
Who has a responsibility in the lockout program?
Each party in the workplace has a responsibility in the lockout program. In general:
What are the basic steps of locking and tagging out a system?
They are comprehensive step-by-step processes that involve communication, coordination, and training.
What is tag out in a system?
Tag out is a labelling process that is always used when lockout is required. The process of tagging out a system involves attaching or using an information tag or indicator (usually a standardized label) that includes the following information: Why the lockout/tag out is required (repair, maintenance, etc.).
What is written lockout?
The written lockout procedures will identify types of hazardous energy covered by the procedures, types of energy-isolating or de-energizing devices, what needs to be done, when it needs to be done, what tools are needed to do it, who is supposed to do it , how the shutdown/de-energization/energization/start-up will occur, who required education and training, and who needs to be notified. As with all programs or procedures, a continuous improvement or auditing step should also occur.
How many keys should be in a lockout?
These guidelines include: Each lock should only have one key (no master keys are allowed).
Who is authorized to remove lock and tag?
Note: ONLY the authorized individual who placed the lock and tag onto the system is the one who is permitted to remove them. This procedure helps make sure the system cannot be started up without the authorized individual's knowledge.
Who is responsible for lockout tagout?
Aside from the safety supervisor who is responsible for lockout tagout, other key personnel involved are authorized and affected employees.
Who is affected by a lockout?
Affected employees in a lockout/tagout are those who operate the equipment on which servicing is performed or who work in the area where the servicing is performed.
What is a tagout device?
A tagout device is a prominent warning device that can be securely fastened to an energy isolating device and indicates that both the equipment and the energy isolating device cannot be operated. The only example of a tagout device is a tag and its means of attachment to the energy isolating device.
What is the difference between a lockout and a tagout?
The lockout device stops employees from operating the equipment while the tagout device informs them that the equipment should not be operated. Essentially, a tagout device is the second layer of protection against unsafe equipment operation while a lockout device is the first layer.
How much is the lockout tagout penalty?
From October 2020 to September 2021, the OSHA lockout tagout standard has had 1,440 citations amounting to a total penalty of $9,369,143. This means that the average penalty for a lockout tagout citation is $6,506. To avoid incurring such penalties for one of the most violated OSHA standard, safety supervisors need to be aware of common OSHA lockout/tagout violations such as:
What is a lockout tagout?
Lockout tagout is a protection system against unintentional exposure to hazardous energy from equipment and machinery. A lockout device, such as a padlock, secures the energy isolating device while a tagout device (i.e. a tag) warns employees not to use the equipment.
What is a lockbox?
Also known as a lockbox or a group lockout box, a LOTO box is used when equipment has several isolation points that need to be secured (with their own energy isolating, lockout, and tagout devices) before it can be locked out. This is referred to as a group lockout or a group isolation.
What happens after you remove lockout tagout?
Once the removal of Lockout Tagout Devices is done, the machine will be re-energized and restored to normal production operation.
Why is it important to follow OSHA's Lockout Tagout procedures?
Before we re-energize or restore the machinery to normal production operation after maintenance, it is important to follow OSHA’S Lockout Tagout procedures for the removal of LOTO to ensure the safety of the employees & the equipments.
Can a lockout tagout be removed?
The Lockout Tagout devices are finally removed from an energy isolating device, only by the worker who applied it. The removal of employees lock without his knowledge can be dangerous, as a general rule, the Lockout Tagout device should be removed by the employee himself/herself.
What is a group of employees that performs lockout?
A group, whose primary function is to perform testing of hardware, has two employees who have been qualified as "authorized employees" to perform lockout of the machines when performing maintenance on any given machine.
What are the procedures in a machine?
The procedures include data requirements, such as the type and location of the machine, as well as: 1) the purpose of the procedure; 2) the authorization; 3) type of energy sources to be isolated; and 4) a general sequence of shut-down and start-up.
Is lockout prohibited by OSHA?
OSHA considers the lockout device described above as being used for hazardous energy control purposes for this entire period. Thus, this practice is not prohibited by Section 1910.147 (c) (5) (ii).
Can a plug be close to an employee?
In the scenario you describe, the plug may not be close enough to the employee to be under exclusive control. The employee would need to be in a position to exert the degree of control necessary to prevent another employee from inadvertently plugging in the machine.
Can an employer group distinct procedures associated with similar machines or equipment?
Reply: An employer may group distinct procedures associated with similar machines or equipment and consider the group of distinct procedures to be a single procedure for purposes of conducting a periodic inspection if the machines or equipment in the group have the same or similar types of control measures.
Can a disconnect switch be locked out?
The exception applies only to equipment that is de-energized through a cord and plug connection, and not to other forms of energy isolation devices, such as a disconnect switch. Therefore, the disconnect switch described in the scenario above would need to be locked out and tagged out in accordance with Section 1910.147 (c) through (f), as well as Section 1910.333 (b) (2).
What is a lockout device?
Lockout device. A device that utilizes a positive means such as a lock, either key or combination type, to hold an energy isolating device in the safe position and prevent the energizing of a machine or equipment. Included are blank flanges and bolted slip blinds. Normal production operations.
When did the lockout device come into effect?
After January 2, 1990, whenever replacement or major repair, renovation or modification of a machine or equipment is performed, and whenever new machines or equipment are installed, energy isolating devices for such machine or equipment shall be designed to accept a lockout device.
Why are tagout devices printed?
Tagout devices shall be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or the message on the tag to become illegible.
When is a tagout device used on an energy isolating device which is capable of being locked out?
When a tagout device is used on an energy isolating device which is capable of being locked out, the tagout device shall be attached at the same location that the lockout device would have been attached , and the employer shall demonstrate that the tagout program will provide a level of safety equivalent to that obtained by using a lockout program.
Can an energy isolating device be locked out?
If an energy isolating device is capable of being locked out, the employer's energy control program under paragraph (c) (1) of this section shall utilize lockout, unless the employer can demonstrate that the utilization of a tagout system will provide full employee protection as set forth in paragraph (c) (3) of this section.