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what is hdpe plastic made of

by Ramona Kovacek Published 3 years ago Updated 2 years ago
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High density polyethylene plastic is most commonly known and referred to as HDPE sheet plastic. This thermoplastic is made from a string of ethylene molecules (hence, the poly part of polyethylene), and is known for being both lightweight and strong.

Is HDPE the same as PVC?

However, it is important to recognize that PVC and HDPE are not the same. HDPE is a softer, more bendable plastic, making HDPE pipe more suitable for lower pressure, tight bending radius situations.

What products are made from HDPE?

What is made out of HDPE?

  • Shampoo Bottles.
  • Toys.
  • Chemical Containers.
  • Pipe Systems.
  • Milk Jugs.
  • Recycling Bins.
  • Grocery Bags.
  • Cereal Box Liners.

What is HDPE used for?

HDPE pipe is used across the globe for applications such as water mains, gas mains, sewer mains, slurry transfer lines, rural irrigation, fire system supply lines, electrical and communications conduit, and stormwater and drainage pipes.

What does HDPE stand for?

Meaning. HDPE. High Density Polyethylene. HDPE. Head Defence Personnel Executive (Australia) Note: We have 1 other definition for HDPE in our Acronym Attic. new search. suggest new definition. Search for HDPE in Online Dictionary Encyclopedia.

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What makes HDPE plastic?

HDPE is made under controlled conditions by applying intense heat to petroleum. This process, also known as “cracking,” helps create ethylene gas. During its production, the gas molecules will attach to form polymers, which then produce polyethylene.

What are the disadvantages of HDPE?

The Disadvantages of HDPE IncludePoor Weathering.Highly Flammable.Sensitive to Stress Cracking.Not Biodegradable.Can't Be Composted.Not Resistant to Oxidizing Acids.Not Resistant to Chlorinated Hydrocarbons.High Thermal Expansion.More items...

Is HDPE a good plastic?

When compared to other plastics, HDPE has proven itself at providing a strong surface durability. It's resistant to impacts, and even scratches, which are common when it comes to bathroom partitions and lockers.

Can HDPE be recycled?

HDPE is recyclable from all of its forms including crates, bottles, tanks, IBCs, scrap, lumps, pipes, offcuts and sheets. At Vanden we are happy to collect and recycle a huge range of HDPE.

Is HDPE plastic food safe?

Is HDPE Food Safe? Virgin, or non-recycled, HDPE is food safe. Recycled HDPE products are reviewed by the FDA on a case-by-case basis. Virgin HDPE is great for making food safe plastic containers since it resists corrosion, doesn't absorb much moisture and doesn't leach chemicals.

Does HDPE break easily?

Due to its high density, HDPE is a crystalline material and when a high tensile stress is applied the material will stretch and yield before ductile failure, but at low tensile stress, the material will fail suddenly with a smooth break typical of brittle failure.

Why is HDPE bad for the environment?

Pollution – Like all other plastics, there is a high amount of air pollution produced when manufacturing HDPE. This includes the likes of sulphur oxides, particulate matter, nitrogen oxides, carbon monoxide, non-methane hydrocarbons, and carbon dioxide.

How long does HDPE plastic last?

Using a mean SSDR for HDPE in the marine environment, linear extrapolation leads to estimated half-lives ranging from 58 years (bottles) to 1200 years (pipes).

What are the advantages and disadvantages of HDPE?

High Density Polyethylene - HDPEPolymer Type. Thermoplastic.Advantages. Advantages of HDPE include good low temperature impact resistance and excellent chemical resistance.Disadvantages. Disadvantages of HDPE: ... Applications. Pipe and pipefittings for water transportation. ... Typical Properties. Property.

Is HDPE waterproof?

Answer: Yes, HDPE is appropriate for building foundation waterproofing. In addition to helping waterproof, it can also act to help protect the foundation from root intrusion. When also acting as a root barrier, many customers upgrade to 30 mil.

What temperature can HDPE withstand?

HDPE is used for structural applications as it is almost four times better in tensile strength, and three times better in compressive strength than LDPE. HDPE has a working temperature of 212 degrees F - 220 degrees F under low load conditions and it may be autoclaved at sterilizable temperatures.

What is the advantage of HDPE pipe?

Advantages of HDPE Pipe include good low-temperature impact resistance and excellent chemical resistance: Safety of potable water and long-term reliability. Resistance to corrosion, tuberculation, deposits. Flexibility to speed installations.

What is HDPE resin?

HDPE has SPI resin ID code 2. High-density polyethylene ( HDPE) or polyethylene high-density ( PEHD) is a thermoplastic polymer produced from the monomer ethylene. It is sometimes called "alkathene" or "polythene" when used for HDPE pipes. With a high strength-to-density ratio, HDPE is used in the production of plastic bottles, ...

What is the density of HDPE?

HDPE is known for its high strength-to-density ratio. The density of HDPE ranges from 930 to 970 kg/m 3. The standard method to test plastic density is ISO 1183 part 2 (gradient columns), alternatively ISO 1183 part 1 ( MVS2PRO density analyzer ). Although the density of HDPE is only marginally higher than that of low-density polyethylene, HDPE has little branching, giving it stronger intermolecular forces and tensile strength (38 MPa versus 21 MPa) than LDPE. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand somewhat higher temperatures (120 °C/248 °F for short periods). High-density polyethylene, unlike polypropylene, cannot withstand normally required autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst (e.g., Ziegler–Natta catalysts) and reaction conditions.

What is LDPE in toys?

Toys and playground equipment. Clear plastic bags (shown) are made of LDPE; blown-film shopping bags with handles are now made of HDPE. HDPE is used to make sturdy bottles that resist oils. Transparent bottles are usually made of other plastics, such as polyethylene terephthalate. Milk jug.

How many tons of HDPE were produced in 2007?

In 2007, the global HDPE market reached a volume of more than 30 million tons.

What is HDPE pipe used for?

Owing to these desirable properties, pipes constructed out of HDPE are ideally applicable for drinking water and waste water (storm and sewage).

Which is better, HDPE or PVC?

HDPE is preferred by the pyrotechnics trade for mortars over steel or PVC tubes, being more durable and safer: HDPE tends to rip or tear in a malfunction instead of shattering and becoming shrapnel like the other materials.

When was HDPE first used in China?

Above all, China, where beverage bottles made from HDPE were first imported in 2005, is a growing market for rigid HDPE packaging, as a result of its improving standard of living. In India and other highly populated, emerging nations, infrastructure expansion includes the deployment of pipes and cable insulation made from HDPE. The material has benefited from discussions about possible health and environmental problems caused by PVC and polycarbonate associated bisphenol A (BPA), as well as its advantages over glass, metal, and cardboard.

What is HDPE made of?

What is HDPE Material? High-Density polyethylene, aka HDPE, is a trendy thermoplastic material made from petroleum. HDPE is known for its excellent tensile strength, high melting point, low cost, and good impact strength. HDPE can be used in various applications like milk jugs, plastic bottles, beach bottles, cutting boards, ...

What is the unique property of HDPE?

The unique property of resistance to bacteria and algae is helping this HDPE material steadily increase its presence in the retail industry, where showcasing and storing products for a long time is a crucial part of their business .

How does HDPE differ from LDPE?

When seen under a microscope, HDPE molecular structure differs from LDPE. It has a linear structure with little branching, which results in a stronger molecular structure and greater tensile strength. That’s the reason why a 60 grams HDPE cup can hold about a gallon of liquid without any bending. 4.

What is UV stabilized grade HDPE?

Typically, 25% to 30% lighter than the original HDPE is mostly utilized to resist UV and water exposure.

How long does HDPE last?

1. Enhanced Stiffness HDPE: Conventionally, used for applications that are supposed to last for a long time ( at least 8 to 10 years). It offers supreme flatness and consistency and is 25% thicker compared to the original HDPE material. 2.

What is the melting point of HDPE?

The material is rigid and has an impressive melting point of 210 to 270°C. However, once it melts, it can be utilized in producing a lot of products like water tanks, cutting boards, detergent bottles, shampoo bottles, pipings, etc.

How hot is HDPE?

Ans. HDPE comes with an outstanding temperature range and short periods of heating with up to 248°F (120°C) or for long periods up to 230°F (110°C) is considered safe. That makes the thermoplastic used in several food grade applications.

What is HDPE made of?

HDPE is composed specifically of building-block molecules called ethylene, which bond together in tight, linear formations to create a strong, lightweight material, hence the name.

What Is HDPE?

HDPE stands for high-density polyethylene. It is a thermoplastic, which means that is a human-made compound with the ability to be formed into shapes of the manufacturer’s choosing. When heat is applied to a thermoplastic, it becomes more malleable, and the reverse is true when it cools. HDPE is composed specifically of building-block molecules called ethylene, which bond together in tight, linear formations to create a strong, lightweight material, hence the name.

How to make ethylene gas?

One of the main ways that a factory can get ethylene gas is by isolating a substance called ethane from natural gas. The ethane then serves as the raw material for a process called steam cracking, where steam and extreme heat are applied to the ethane to rearrange intramolecular bonds in the ethane and create ethylene.

What is HDPE resin?

The HDPE is now a viscous resin that can be molded into whatever solid product it is needed for.

Is HDPE a solid material?

This material is solid enough to be used for structural purposes and can be made even more rigid with hard substances like fiberglass. On top of this, HDPE does not form a breeding ground for microbes and other small organisms that could eat through regular wood and weaken it over time.

How is HDPE made?

HDPE is made under controlled conditions by applying intense heat to petroleum. This process, also known as “cracking,” helps create ethylene gas. During its production, the gas molecules will attach to form polymers, which then produce polyethylene.

What is HDPE used for?

It’s used for a variety of different materials like bottles, automotive parts, furniture, and different construction products. HDPE is even recyclable.

Why Is HDPE Better Than Other Materials?

Other materials like Phenolic Plastic and Solid Color Reinforced Composite (SCRC) are often brought up as durable and versatile materials used for bathroom stalls or partitions. However, when it comes to comparing these materials to HDPE, there’s not really much of a competition. HDPE is more resistant to microbes while providing a stronger surface. It even has a stronger screw retention than Phenolic Plastic or SCRC, meaning that whatever is built with HDPE will be more structurally sound than items made from Phenolic Plastic or SCRC.

Why is HDPE good for air quality?

Items made with HDPE can help improve air quality because the material resists mold, fungus, and bacteria. SCRC and Phenolic Plastic materials can absorb mold, resulting in odors and lesser air quality.

Why is HDPE used in liquid containers?

Due to its durable construction and recyclability, it’s one of the most sought-after materials for liquid containers. It’s also used to house hazardous materials and agrochemicals. HDPE can be made into strong and long-lasting furniture. HDPE also has important use and application within commercial building design.

What happens to polyethylene after it is put in a mold?

After this process, the polyethylene will have a sludgy appearance, but after it’s put through a series of molds, it forms into granules. Once the molding process is complete, you’ll have a strong polymer material that can have a variety of uses and applications in your home or facility.

Is HDPE stronger than phenolic plastic?

HDPE is more resistant to microbes while providing a stronger surface. It even has a stronger screw retention than Phenolic Plastic or SCRC, meaning that whatever is built with HDPE will be more structurally sound than items made from Phenolic Plastic or SCRC.

Why is HDPE plastic so popular?

Because one of HDPE plastic’s most attractive features is its durability and weather resistance; it stands to reason that it’s also resistant to mold, mildew, rotting, and insects. Also, it can be easily molded into almost any shape—making it perfect for any number of products that may spend a lot of time outdoors, including:

When was HDPE made?

HDPE production started in the UK during the 1930s but began to gain more widespread popularity and use when production in the US took off during the 1950s. Today, it’s the most widely used type of plastic on the market. It’s lightweight, strong, and long-lasting.

What is HDPE used for?

It is used to manufacture numerous items, including food and beverage containers, cleaning product bottles, pipes, cutting boards, and some shoe parts. HDPE also appears in more complex items such as wood-plastic composites, 3-D printing filaments, and components used for skeletal and facial reconstruction surgery.

Is HDPE plastic recyclable?

Fortunately, HDPE plastic is easily recyclable. Businesses and individuals can significantly reduce plastic production costs by sending used or no longer needed HDPE plastic to the recycling plant instead of the landfill. And most HDPE-produced consumer item containers can go straight into any neighborhood’s weekly recycling pickup.

Is HDPE stronger than LDPE?

Although the density of HDPE is only marginally higher than LDPE (low-density polyethylene), its linear structure demonstrates significantly less branching. This means that it exhibits stronger intermolecular forces and tensile strength than LDPE. This is why a 60-gram HDPE container can safely carry around 8 pounds of weight or over a gallon of liquid.

Is HDPE board safe?

Industrial-grade, FDA, NSF, and USDA-approved food-quality HDPE plastic is specially made to be low maintenance, safe, and long-lasting. HDPE plastic boards can come with textured surfaces to provide an adequate grip for secure food handling.

Can HDPE be cut?

HDPE sheet can be easily cut, machined, fabricated, welded, and or mechanically fastened. Piedmont Plastics offers HDPE in natural, black, or white and in thicknesses ranging from 1/16” to 4”. We offer cutting services in over 40 locations across North America to help you get the most for your purchase.

What is HDPE made of?

The full form of HDPE is High-Density Polyethylene. This hydrocarbon polymer is produced from petroleum by a catalytic process. Famous for its tensile strength in the similar product category, High-Density Poly Ethylene is a kind of thermoplastic.

How are HDPE pipes joined?

HDPE Pipes and fittings are joined to each other by Welding or by mechanical fittings. There are two types of welding methods used to join HDPE pipes. They are

What is the chemical resistance of HDPE pipe?

The chemical resistance of the HDPE pipe for the service chemical (the standard pressure rating is based on a pipe carrying water). Usually, HDPE pipe can withstand short-term hydrostatic water pressures that are considerably higher than the pressure rating, or class.

Why is HDPE used in pipelines?

The strong molecular bond of HDPE pipe materials helps it to use for high-pressure pipelines. Polyethylene pipes have a long and distinguished service history for the gas, oil, mining, water, and other industries. Due to its low weight and high corrosion resistance, the HDPE pipe industry is growing tremendously.

What temperature should HDPE pipes be used?

Temperature: For pressure systems, the use of HDPE pipes are usually limited to -40 0 C to 50 0 C. For non-pressure services, higher temperatures can be used. Consult with the manufacturer for getting information about their product. Note that, the co-efficient of linear thermal expansion for HDPE pipes is approximately 10 times higher than that of metal pipes. So, the potential of thermal expansion due to temperature fluctuations is very high and must be considered in the design. A typical Thumb rule is HDPE pipes will expand or contract by 0.2mm per meter per °C increase or decrease in temperature.

How long is HDPE pipe?

However, due to transportation requirements and ease of handling at the site, the HDPE pipe length is limited and normally produced in standard lengths of 6, 10, 12, 15, 24, and 30 meters. HDPE Pipe lengths of 50 and 100 meters can be produced on requests.

What is SDR in pipe?

Standard Dimension Ratio or SDR which is defined as the ratio between the outside HDPE Pipe diameter and the wall thickness.

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Hdpe Properties –

High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a thermoplastic polymer produced from the monomer ethylene. It is sometimes called "alkathene" or "polythene" when used for HDPE pipes. With a high strength-to-density ratio, HDPE is used in the production of plastic bottles, corrosion-resistant piping, geomembranes and plastic lumber. HDPE is commonly recycled, and has the number "2" as its resin identification code.

Advantages of Hdpe Material –

Disadvantages of Hdpe Material –

Applications –

The Future of Hdpe Material –

FAQs –

  • High-Density Polyethylene (HDPE) has quite a few benefits for both manufacturer and buyer. Let’s discuss some of them. 1.HDPE is corrosion-resistant, making it suitable to produce essential public infrastructure like underground piping as it wouldn’t rust by weather effects and is long-lasting. Sterilization of HDPE makes it perfect for food and be...
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